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Home >> Mercedes Benz >> 2016 >> Metris Van Cargo >> Repair and Diagnosis >> General Information >> OEM General Information >> Collision - General Body Information - 447 Chassis >> Body Repair General Information And Body Dimensions >> Hoods, Doors And Lids Body Gap Dimensions - Ar60.00-S-0700-01E

Hoods, Doors And Lids Body Gap Dimensions - Ar60.00-S-0700-01E

Model 447, 448 

ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1001-01KOJ Adjust gap dimensions Engine hood to headlamp Dimension "AA" mm 2, 5 (±1, 5) 2, 5 (±1, 5)
Hood to fender at side Dimension "AB" mm 4 (±0, 8) 4 (±0, 8)
Hood to fender at top Dimension "AC" mm 3, 5 (±0, 8) 3, 5 (±0, 8)
Hood to radiator grille Dimension "AD" mm 5 (±1) 5 (±1)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1002-01KOJ Adjust gap dimensions Fender to headlamp Dimension "BA" mm 2 (±1) 2 (±1)
Fender to bumper Dimension "BB" mm 0, 3 (±0, 25) 0, 3 (±0, 25)
Fender to A-pillar Dimension "BC" mm 2, 6 (±1) 2, 6 (±1)
Fender to front door Dimension "BD" mm 4, 5 (±0, 8) 4, 5 (±0, 8)
Fender to longitudinal member Dimension "BE" mm 4, 5 (±1, 2) 4, 5 (±1, 2)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1003-01KOJ Adjust gap dimensions Headlamp to bumper Dimension "CA" mm 2 (±1) 2 (±1)
Headlamp to radiator grille Dimension "CB" mm 2, 5 (±1) 2, 5 (±1)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1004-01KOJ Adjust gap dimensions Front door to longitudinal member Dimension "DA" mm 6 (+2/-1) 6 (+2/-1)
Front door to sidewall Dimension "DB" mm 4 (±1) 4 (±1)
Front door to sliding door Dimension "DC" mm 4 (+1, 2/-0, 8) 4 (+1, 2/-0, 8)
Front door to A-pillar Dimension "DD" mm 4, 5 (+1, 5/-1) 4, 5 (+1, 5/-1)
Front door to fuel filler door Dimension "DE" mm 4 (±1) 4 (±1)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1005-01KOJ Adjust gap dimensions Windshield to roof paneling Dimension "EA" mm 3, 5 (±1) 3, 5 (±1)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1006-01KOJ Adjust gap dimensions Sliding door to roof frame Dimension "FA" mm 4, 5 (±1, 4) 4, 5 (±1, 4)
Sliding door to sidewall Dimension "FB" mm 4 (+1, 2/-0, 8) 4 (+1, 2/-0, 8)
Glass pane in sliding door, all-round Dimension "FC" mm 3 3
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1007-01KOJ Adjust gap dimensions Sidewall to liftgate Dimension "GA" mm - 4, 5 (+1, 5/-0, 2)
Sidewall to cover on guide rail of sliding door Dimension "GB" mm 1, 5 (±0, 8) 1, 5 (±0, 8)
Side wall to fuel filler flap Dimension "GC" mm 4, 5 (±1) 4, 5 (±1)
Glass pane in sidewall at front, all-round Dimension "GD" mm 3 3
Side wall to tail lamp Dimension "GE" mm 1, 2 (±0, 5) 1, 2 (±0, 5)
Glass pane in sidewall at rear, all-round Dimension "GF" mm 3 3
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1008-01KOJ Adjust gap dimensions Rear window in liftgate, all-round Dimension "HA" mm - 4 (±1)
Folding rear window in liftgate, all-round Dimension "HB" mm - 4 (±1)
Liftgate to taillamp Dimension "HC" mm - 4, 5 (±1)
Liftgate to bumper at side Dimension "HD" mm - 4 (±1)
Liftgate to bumper at bottom Dimension "HE" mm - 6 (±1, 5)
Liftgate to roof frame Dimension "HF" mm - 5, 5 (±1)
For picture, see - AR60.00-S-0700-01E 
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1009-01KOJ Adjust gap dimensions Left rear-end door to right rear-end door Dimension "IA" mm 6 (±1) -
Rear-end door to bumper at side Dimension "IB" mm 4, 5 (±1) -
Rear-end door to bumper at bottom Dimension "IC" mm 6 (±1, 5) -
Rear-end door to tail lamp Dimension "ID" mm 6, 4 (±1) -
Rear-end door to cover over taillamp Dimension "IE" mm 6, 4 (±1) -
Rear-end door to roof frame Dimension "IF" mm 7 (±1, 5) -
Rear window in rear-end door, all-round Dimension "IG" mm 4 (±1) -
For picture, see AR60.00-S-0700-01E  -
ADJUST GAP DIMENSIONS

Number Designation Model 447, 448 except code W64, W65, W68 Model 447, 448 with code W64, W65, W68
BE60.00-Z-1010-01KOJ Adjust gap dimensions Tail lamp to hinge of rear-end door Dimension "JA" mm 5 (±1) -
Taillamp to bumper Dimension "JB" mm 2 (±0, 8) 2 (±0, 8)
For picture, see AR60.00-S-0700-01E  AR60.00-S-0700-01E 
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA

IMPORTANT Adjust hoods, doors and trunk lids as shown in the drawings. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 0.5 mm over the entire length.

If the inside clearance of the gap is too large or too small, the movable body parts must be centered accordingly.

The reference measurements apply only for repair work on bodies damaged in accidents.

  1. Adjust gap dimensions with SPECIAL TOOL feeler gauge, adjust if required.
    G16483071Courtesy of MERCEDES-BENZ USA
    G16483072Courtesy of MERCEDES-BENZ USA
    G16483073Courtesy of MERCEDES-BENZ USA
    G16483074Courtesy of MERCEDES-BENZ USA
    G16483075Courtesy of MERCEDES-BENZ USA