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Home >> Mercedes Benz >> 2016 >> G550 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle - 463 Chassis >> Testing & Repair >> Remove/Install Radial Shaft Sealing Ring On Drive Pinion - AR35.30-P-4672XGA

Remove/Install Radial Shaft Sealing Ring On Drive Pinion - AR35.30-P-4672XGA

Model 463 with engine 176, 177 

as of model year 2019 

Model 463 with engine 264 

as of model year 2019 

Fig 1: Rear Axle Radial Shaft Seal On Drive Pinion Components Location - Model 463 With Engines 176 & 177 As Of Model Year 2019
G13668303Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Detach wheel and tire assemblies of rear axle.   AR40.10-P-1102XG
2 Drain oil from rear axle differential (1).   AR35.31-P-0523XGA 
3 Detach propeller shaft (2) from joint flange (4) and secure to prevent it from falling. Model 463 with engine 176, 177 as of model year 2019 AR41.10-P-0050XGA
    Model 463 with engine 264 as of model year 2019 AR41.10-P-0050XGF
4 Turn joint flange (4) by hand and check end play of bearing. NOTES The bearing must have no axial play. Otherwise the bearing and the gear set in the rear axle differential (1) will be damaged. If there is axial play or if there is wear debris (shavings) in the drained oil,  
    ↓  
    Replace rear axle. AR35.10-P-0010XG 
5 Determine and note down friction torque on joint flange of drive pinion (4). IMPORTANT Determine friction value at approx. 50 RPM Use a cordless screwdriver for the measurement.  
    SPECIAL TOOL Torque meter Fig 3
6 Remove twelve-point collar nut (3). IMPORTANT To do so, screw in retainer wrench using 2 screws into joint flange (4) and counter hold joint flange (4) using SPECIAL TOOL retainer wrench.  
    SPECIAL TOOL Retainer wrench Fig 7
7 Detach joint flange (4). SPECIAL TOOL Puller Fig 5
8 Remove cover (5).    
9 Pry radial shaft sealing ring (6) out of rear axle differential (1) using a suitable tool. NOTES Do not damage the seat of the radial shaft sealing ring (6) in the rear axle differential (1). Otherwise leakage may occur.  
INSTALLING Install     
10 Clean seat of radial shaft sealing ring (6) in rear axle differential (1). Assembly cleaner *BR00.45-Z-1028-04A 
11 Check seat of radial shaft sealing ring (6) in rear axle differential (1) for damage. If damage is found,  
    ↓  
    Replace rear axle. AR35.10-P-0010XG 
12 Coat radial shaft sealing ring (6) on inner sealing lip with transmission oil.    
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7)   BB00.40-P-0235-07A
    NOTES Do not apply any transmission oil to sitting surface and outer circumference of radial shaft sealing ring (6).
Otherwise leakage may occur.
 
    IMPORTANT Replace radial shaft sealing ring (6).  
13 Press radial shaft sealing ring (6) into rear axle differential (1). SPECIAL TOOL Drift Fig 2
14 Install cover (5).    
15 Attach joint flange (4) to drive pinion.   AR35.30-P-0472-02XGA 
    TORQUE SPECIFICATION Collar nut of drive flange to drive pinion *BA35.30-P-1001-06A 
    TORQUE SPECIFICATION Drive pinion collar nut rotation angle to align the tapered rollers *BA35.30-P-1002-06A 
    Friction torque of bevel gear with gaskets *BE35.30-P-1001-06A 
    End play for drive pinion bearing *BE35.30-P-1002-06A 
    SPECIAL TOOL Dial indicator holder Fig 6
    SPECIAL TOOL Torque meter Fig 3
    SPECIAL TOOL Dial gauge Fig 4
    SPECIAL TOOL Retainer wrench Fig 7
16 Secure twelve-point collar nut (3) by caulking.    
17 Release propeller shaft (2) and attach to joint flange (4). Model 463 with engine 176, 177 as of model year 2019 AR41.10-P-0050XGA
    Model 463 with engine 264 as of model year 2019 AR41.10-P-0050XGF
18 Add oil to rear axle differential (1).   AR35.31-P-0523XGA 
19 Install wheel and tire assemblies of rear axle.   AR40.10-P-1102XG
20 Check rear axle differential (1) for leak tightness.    
  Notes on evaluating leakages   AH00.00-N-0011-01A
CHECK VALUES FOR DRIVE PINION ON REAR AXLE

Number Designation Model 463 as of model year 2019
BE35.30-P-1001-06A Friction torque of bevel gear with gaskets Nm 3, 2...4, 5
CHECK VALUES FOR DRIVE PINION ON REAR AXLE

Number Designation Model 463 as of model year 2019
BE35.30-P-1002-06A End play for drive pinion After tightening the bearing drive flange collar nut at 30 - 60 Nm mm 0 (no play permissible)
REAR AXLE/FRONT AXLE DRIVE PINION

Number Designation Model 463 as of model year 2019
BA35.30-P-1001-06A Collar nut of drive flange to drive pinion Basic tightening torque Nm 30
Increase of basic tightening torque after friction value test by 10 Nm in each case Stage 1 increase to Nm 40
Stage 2 increase to Nm 50
Stage 3 increase to Nm 60
REAR AXLE/FRONT AXLE DRIVE PINION

Number Designation Model 463 as of model year 2019
BA35.30-P-1002-06A Drive pinion collar nut rotation angle to align the tapered rollers Adjustment after end play test Stage 1 ∠° 15
Stage 2 ∠° 15
Fig 2: Identifying Drift (741 589 02 15 00)
G13668304Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Torque Meter (001 589 49 21 00)
G13668305Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Dial Gauge (001 589 53 21 00)
G13668306Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Puller (000 589 65 33 00)
G13668307Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Dial Indicator Holder (363 589 02 21 00)
G13668308Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Retainer Wrench (717 589 00 31 00)
G13668309Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01