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Home >> Mercedes Benz >> 2016 >> C63 AMG >> Repair and Diagnosis >> Brakes >> Parking Brake System >> Brakes - Hydraulic & Mechanical Systems - 205 Chassis >> Testing & Repair >> Remove/install front axle brake caliper >> Remove/install front axle brake caliper - AR42.10-P-0070LW

Remove/install front axle brake caliper - AR42.10-P-0070LW

MODEL 205, 253 1-piston floating caliper brake 

Shown on MODEL 205 except CODE 489 (AIRmatic) 

Fig 1: Front Axle Brake Caliper Remove/Install Components - Shown On Model 205
G10133455Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work. Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system. AS42.50-Z-0002-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
REMOVINGINSTALLING Remove/install     
1 Detach brake hose (1) from brake caliper (6)   AR42.10-P-0013LW 
2 Unscrew screw/bolt (4) and remove right front brake wear sensor electrical connector (5) When removing brake caliper (6) on right side of vehicle.  
TORQUE SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487), 253 1-piston floating caliper brake Screw/bolt, brake wear sensor to brake caliper *BA42.10-P-1002-10W 
3 Remove brake linings   AR42.10-P-1610LW 
4 Unscrew bolt (3) TORQUE SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487), 253 1-piston floating caliper brake Guide pin to brake caliper support *BA42.10-P-1005-10W 
5 Unscrew brake caliper (6) from brake hose (1)   AR42.10-P-0013LW 
INSTALLATION IMPORTANT Do not yet tighten the brake hose (1).
6 Unscrew bolts (2) and remove brake caliper support (9) When replacing the brake caliper support (9).  
TORQUE SPECIFICATION Model 205 (except 205.086/087/286/287/386/387/486/487), 253 1-piston floating caliper brake Screw/bolt, brake caliper to steering knuckle *BA42.10-P-1001-10W 
7 Install in the reverse order    
8 Bleed brake system   AR42.10-P-0010LW 
FRONT AXLE BRAKE CALIPER

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 253
BA42.10-P-1001-10W Screw/bolt, brake caliper to steering knuckle Stage 1 Nm 80 80
Stage 2 ∠° 45 45
FRONT AXLE BRAKE CALIPER

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 253
BA42.10-P-1002-10W Screw/bolt, brake wear sensor to brake caliper Nm 8 8
FRONT AXLE BRAKE CALIPER

Number Designation Model 205 (except 205.086/087/286/287/386/387/486/487) Model 253
BA42.10-P-1005-10W Guide pin to brake caliper support Nm 35 35