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Replace brake hoses - AR42.10-P-0013LW

MODEL 205 

MODEL 253 

Rear brake hose (1), shown on model 205.004 

Fig 1: Rear Brake Hose, Caliper And Line - Shown On Model 205.004
G10133446Courtesy of MERCEDES-BENZ USA

Front brake hose (1), shown on model 205.004 except code 489 (AIRmatic) 

Fig 2: Front Brake Hose, Caliper And Line - Shown On Model 205.004 Except Code 489
G10133447Courtesy of MERCEDES-BENZ USA

Front brake hose (1), shown on model 205.004 with code 489 (AIRmatic) 

Fig 3: Front Brake Hose, Caliper And Line - Shown On Model 205.004 With Code 489
G10133448Courtesy of MERCEDES-BENZ USA
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
IMPORTANT Notes on installing brake hoses   AH42.10-P-9406-01LW
REMOVINGINSTALLING Remove/install     
1 Remove corresponding complete wheel   AR40.10-P-1101A
2 Detach brake line (4) from brake hose (1) NOTES
Seal connections immediately.
Damage can otherwise be caused by escaping brake fluid.
IMPORTANT The expansion reservoir for brake fluid must not run completely empty.
 
TORQUE SPECIFICATION Retaining screw, brake line to brake hose *BA42.10-P-1001-04O 
SPECIAL TOOL Record plug Fig 5
SPECIAL TOOL Box wrench bit Fig 4
3 Unhook brake hose (1) from brackets (5) Model 205
with code 489 (AIRMATIC)
Model 253
with code 489 (AIR BODY CONTROL)
When removing brake hose (1) at front axle.
INSTALLATION NOTES
The brake hose (1) must be routed between the brackets (5) and the brake line (4) in an arc leading downwards.
Otherwise, the brake hose (1) may make contact with the wheel and tire assembly and then be damaged.
INSTALLATION IMPORTANT Hook rubber grommets, starting at brake caliper (3), into bracket (5).
 
4 Unscrew brake hose (1) from brake caliper (3) and remove When removing brake hose (1) at front axle.
IMPORTANT Collect escaping brake fluid.
 
TORQUE SPECIFICATION Brake hose to brake caliper *BA42.10-P-1002-04O 
SPECIAL TOOL Box wrench Fig 6
5 Unscrew banjo bolt and remove brake hose (1) Model 205 (except 205.086/087/286/287/386/387)
Model 253
When removing brake hose (1) at rear axle.
IMPORTANT Collect escaping brake fluid.
 
TORQUE SPECIFICATION Brake hose to brake caliper *BA42.10-P-1002-04O 
6 Unscrew brake hose (1) from brake caliper (3) and remove Model 205.086/087/286/287/386/387
When removing brake hose (1) at rear axle.
IMPORTANT Collect escaping brake fluid.
 
TORQUE SPECIFICATION Brake hose to brake caliper *BA42.10-P-1002-04O 
SPECIAL TOOL Box wrench bit Fig 4
SPECIAL TOOL Box wrench Fig 6
7 Install in the reverse order    
8 Bleed brake system   AR42.10-P-0010LW 
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/387/487) Model 205.086/087/286/287/387/487
BA42.10-P-1001-04O Retaining screw, brake line to brake hose Nm 16 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1001-04O Retaining screw, brake line to brake hose Nm 16
BRAKE LINES, BRAKE HOSES

Number Designation Model 205 (except 205.086/087/286/287/387/487) Model 205.086/087/286/287/387/487
BA42.10-P-1002-04O Brake hose to brake caliper Front axle Nm 24 24
Rear axle Nm 38 18
BRAKE LINES, BRAKE HOSES

Number Designation Model 253
BA42.10-P-1002-04O Brake hose to brake caliper Front axle Nm 24
Rear axle Nm 38
Fig 4: Identifying Box Wrench Bit (000 589 75 03 00)
G10133449Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Record Plug (129 589 00 91 00)
G10133450Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Box Wrench (000 589 76 03 00)
G10133451Courtesy of MERCEDES-BENZ USA