Partially Replace Inner Side Wall With Outer Rear Wheel Well - Ar63.10-P-6050CLW
Model 205.3
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | See AS00.00-Z-0010-01A . | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | See AS00.00-Z-0017-01A . | |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
See AS47.00-Z-0001-01A . | |
| General information on body repair | See AH60.00-N-0001-01A . | ||
| Information on preventing damage to electronic components due to electrostatic discharge | See AH54.00-P-0001-01A . | ||
| Pretreatment of bonding surfaces | See AH60.00-P-0008-01SX . | ||
| General information on MB materials | See AH98.00-P-9409-03A . | ||
| Remove | |||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining on vehicle with spark protection blankets | ||
| 3 | Remove C-pillar | See AR63.20-P-0500CLW . | |
| 4 | Set up straightening bench with straightening bench crossmembers and straightening tool set | ||
| 000 588 01 23 00 Body straightening system | See WS60.00-P-0023K . | ||
| 5 | Place vehicle on straightening bench and fasten | ||
| 6 | Remove C-pillar inner side wall (1) and reinforcement (2) | See AR63.10-P-6050-01CLW . | |
| 000 588 00 84 00 Heat gun | See WS54.00-P-0049B . | ||
Round wire brush Body power jigsaw Spot weld milling machine Wet/dry vacuum cleaner Zinc dust paint suitable for spot welding |
See *BR00.45-Z-1001-07A . | ||
| 7 | Prepare C-pillar inner side wall (1) and reinforcement (2) | See AR63.10-P-6050-02CLW . | |
Round wire brush Body power jigsaw Zinc dust paint suitable for spot welding |
See *BR00.45-Z-1001-07A . | ||
| Install | |||
| Measures for preventing damage to components when performing electric welding and soldering work | See AH60.00-P-0001-02A . | ||
| General information on riveting | See AH60.00-P-0003-01N . | ||
| 8 | Install C-pillar inner side wall (1) and reinforcement (2) | See AR63.10-P-6050-03CLW . | |
| 000 588 01 84 00 Welder | See WS60.00-P-0021K . | ||
| 000 588 02 84 00 Welder | See WS60.00-P-0022K . | ||
| 000 588 01 23 00 Body straightening system | See WS60.00-P-0023K . | ||
Round wire brush Manual temporary fastener 6.35 mm Blind rivet gun (minimum pull-off force 19 kN) Wet/dry vacuum cleaner Parts kit for 2-component adhesive for body |
See *BR00.45-Z-1162-02A . | ||
| Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | See *BR00.45-Z-1035-13A . | ||
| Zinc dust paint suitable for spot welding | See *BR00.45-Z-1001-07A . | ||
| See Fig 2. | |||
| 9 | Release vehicle from straightening bench, lift vehicle and remove straightening bench | ||
| 10 | Clean welds and sheet metal flanges | Round wire brush |
|
| 11 | Install C-pillar | See AR63.20-P-0500CLW . | |
| 12 | Remove spark protection blankets | ||
| 13 | Install detachable parts in area to be repaired |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1035-13A | Blind rivet 6.4X12 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN) | A 000 991 76 32 |
| BR00.45-Z-1162-02A | Parts kit for 2-component adhesive for body | A 012 989 17 71 |