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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives -- Model 906 (Engine 651) >> Testing & Repair >> Remove V-Belt Of Refrigeration Compressor Of Air Conditioning System, Install - Ar13.21-D-0160WE

Remove V-Belt Of Refrigeration Compressor Of Air Conditioning System, Install - Ar13.21-D-0160WE

Engine 651 in model 906 with code HK4 (Rear air conditioning, reinforced) for 2nd refrigerant compressor 

Engine 651 in model 906 with code H08 (Roof-mounted air conditioning system, reinforced) for 2nd refrigerant compressor 

G13186637Courtesy of MERCEDES-BENZ USA
- Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
- Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
REMOVING Remove 
1 Lift/jack up vehicle AR00.60-D-1000H
2 Remove guide pulley (1) AR13.21-D-3350M 
3 Loosen assembly tool (01) and remove - AR13.21-D-3350M 
- - SPECIAL TOOL Assembly tool Fig 3
4 Pry off the poly-V belts (2) by turning the belt pulley/vibration damper (4) with assembly wedge SPECIAL TOOL Counterholder Fig 2
- - SPECIAL TOOL Mounting wedge Fig 1
INSPECT Check  - -
5 Check poly-V belts (2) for signs of damage Engine 651 in model 906 If complaint present

Replace poly-V belt (2).
AR13.22-S-1351S 
6 Check belt pulley (3) for damage If complaint present

Replace second A/C compressor.
-
- - Model 906.6 2nd A/C compressor AR83.55-D-5300WE
7 Check belt pulley/vibration damper (4) for damage If complaint present

Replace belt pulley/vibration damper (4).
-
- - Engine 651.955/956/957 in model 906 AR03.30-D-1600WE
INSTALLING Install  - -
8 Attach assembly tool (06) at belt pulley/vibration damper (4) SPECIAL TOOL Assembly tool Fig 4
9 Lay on poly-V belt (2), turn crankshaft at the belt pulley/vibration damper (4) in direction of engine rotation (arrow) and detach poly-V belt (2) IMPORTANTSPECIAL TOOL Protect assembly tool (06) against falling down. -
- - SPECIAL TOOL Counterholder Fig 2
10 Install assembly tool (01) and install guide pulley (1) - AR13.21-D-3350M 
- - SPECIAL TOOL Assembly tool Fig 3
11 Lower vehicle - -
- Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check the running behavior of the poly-V belt (2) If complaint present

Put on new poly-V belt (2).
Fig 1: Mounting Wedge (110 589 03 59 00)
G13186638Courtesy of MERCEDES-BENZ USA
Fig 2: Counterholder (651 589 08 40 00)
G13186639Courtesy of MERCEDES-BENZ USA
Fig 3: Assembly Tool (651 589 01 43 00)
G13186640Courtesy of MERCEDES-BENZ USA
Fig 4: Assembly Tool (651 589 05 63 00)
G13186641Courtesy of MERCEDES-BENZ USA