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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives -- Model 906 (Engine 651) >> Testing & Repair >> Remove/Install Poly-V Belt Guide Pulley - Ar13.21-D-3350M

Remove/Install Poly-V Belt Guide Pulley - Ar13.21-D-3350M

Engine 651 in model 906 with code H08 (Roof-mounted air conditioning system, reinforced) for 2nd refrigerant compressor 

Engine 651 in model 906 with code HK4 (Rear air conditioning, reinforced) for 2nd refrigerant compressor 

G13186644Courtesy of MERCEDES-BENZ USA
- Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
REMOVING Remove 
1 Lift/jack up vehicle AR00.60-D-1000H
2 Lay clamp (01) on A/C compressor belt pulley and crankshaft belt pulley/vibration damper (arrows a) SPECIAL TOOL Assembly tool Figure
3 Bring the clamp (02) into the correct position, then lay guide pin (03) and turnbuckle (04) on the clamp (01) IMPORTANT Clamping bolts (05) for the clamp (02) must be positioned over the guide pulley (1) and below the poly-V belt (2) (arrows b).
4 Tighten down guide pin (03) on clamp (01)
5 Tighten turnbuckle (04) until the guide pulley (1) can turn freely IMPORTANT Ensure that the guide pin (01) and clamping bolts (05) are seated correctly.
6 Remove screw/bolt for the guide pulley (1) anc remove guide pulley (1)
INSTALLING Install 
7 Put on guide pulley (1) and tighten down screw/bolt TORQUE SPECIFICATION Self-tapping screw, tensioner pulley to oil pan *BA13.25-N-1014-01P 
8 Unfasten turnbuckle (04) until the poly-V belt (2) lies on the guide pulley (1) and the clamping bolts (05) are free IMPORTANT Ensure correct seating of poly-V belt (2).
9 Remove guide pin (03) and clamp (02)
10 Remove clamp (01)
11 Lower vehicle
BELT TENSIONING DEVICE

Number Designation Engine 651 in model 906
BA13.25-N-1014-01P Self-tapping screw, tensioner pulley to oil pan Nm 30
Fig 1: Assembly Tool (651 589 01 43 00)
G13186645Courtesy of MERCEDES-BENZ USA