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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- Model 906 (Engine 651) >> Testing & Repair >> Remove/Install Expansion Reservoir - Ar20.30-D-4950SD

Remove/Install Expansion Reservoir - Ar20.30-D-4950SD

Engine 651.955/956/957 in model 906 

Shown with engine 646.985 

G13186961Courtesy of MERCEDES-BENZ USA

Shown with engine 642.898 

G13186962Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
  Notes on coolant   AH20.00-N-2080-01A 
REMOVINGINSTALLING Remove/install     
1 Remove cap from coolant expansion reservoir (1). IMPORTANT Turn cap at coolant expansion reservoir (1 by half a turn counterclockwise, release overpressure, then remove cap from coolant expansion reservoir (1).  
2 Suction off coolant from coolant expansion reservoir (1).    
  Notes on coolant level   AH20.00-P-1142-01CW 
REFER TO DESCRIPTION & OPERATION Service Information: Coolant   SI20.00-S-0001B 
    FLUID SPECIFICATION Engine 651.955 in model 900
Engine 651.955/956/957 in model 906 Coolant
BF20.00-N-1001-01A 
    SPECIAL TOOL Hand pump Figure
3 Remove bracket (8) with AdBlue® filler neck from coolant expansion reservoir (1).    
4 Remove coolant hoses (2, 3) at coolant expansion reservoir (1).    
5 Remove coolant hose (4) at coolant expansion reservoir (1). Engine 651  
6 Remove screw (5). Engine 651  
7 Lift coolant expansion reservoir (1) and disconnect electrical connector (6) at coolant level indicator switch (S41).    
8 Remove coolant expansion reservoir (1).    
9 Turn coolant level indicator switch (S41) in direction of arrow and remove. When replacing coolant expansion reservoir (1).  
10 Install in the reverse order.    
INSPECT Check     
11 Check engine cooling system for leak tightness.   AR20.00-S-1010S 
ENGINE COOLING

Number Designation Engine 651.955/956/957 in model 906
BF20.00-N-1001-01A Coolant Total filling capacity Liter ≈10
Corrosion/antifreeze down to -37°C Liter ≈4, 8
Corrosion/antifreeze down to -45°C Liter ≈5, 2
Sheet   BB00.40-P-0310-01A
Sheet   BB00.40-P-0325-00A
Sheet   BB00.40-P-0325-06A
Sheet   BB00.40-P-0326-06A
Fig 1: Hand Pump (210 589 00 71 00)
G13186963Courtesy of MERCEDES-BENZ USA