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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System -- Model 906 (Engine 651) >> Testing & Repair >> Inspect Cooling System For Leaks - Ar20.00-S-1010S

Inspect Cooling System For Leaks - Ar20.00-S-1010S

Engine 651.955/956/957 in model 906 

Shown on model 639 

G13186931Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  to skin and eyes suffering scalding from contact with hot coolantspray.
Risk of poisoning  from swallowing coolant.
Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A 
  Notes on coolant   AH20.00-N-2080-01A 
  Notes on coolant level   AH20.00-P-1142-01CW 
REMOVINGINSTALLING Remove/install     
1 Set heater switches to maximum heat output    
2 Switch auxiliary heater to full output Model 906 with code H12 (Auxiliary heater (hot water)) Model 906 with code H13 (Additional heat exchanger in cargo area)  
3 Open expansion reservoir (1) IMPORTANT Turn cap on the expansion reservoir (1) anti-clockwise by half a revolution, release overpressure, then unscrew the cap.  
4 Check coolant level; correct if necessary    
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications   BB00.40-P-0310-01A
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0   BB00.40-P-0325-00A
5 Screw tester cap (2) onto expansion reservoir (1) SPECIAL TOOL Test cap Figure
6 Connect pressure pump (3) at tester cap (2) SPECIAL TOOL Pressure pump Fig 1
7 Apply test pressure to cooling circuit Engine 651 in model 906 Test pressure BE20.30-N-1004-01B 
8 Remove bottom engine compartment paneling
INSPECT Check     
9 Check coolant hoses as well as their connections for proper condition and coolant loss; seal, if necessary    
10 Install in the reverse order
CHECK VALUES FOR ENGINE COOLING SYSTEM CAP

Number Designation Engine 651 in model 906
BE20.30-N-1004-01B Test pressure bar 1, 5
Fig 1: Pressure Pump (124 589 24 21 00)
G13186932Courtesy of MERCEDES-BENZ USA
Fig 2: Test Cap (639 589 00 91 00)
G13186933Courtesy of MERCEDES-BENZ USA