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Home >> Mercedes Benz >> 2015 >> Sprinter 3500 Van Cargo Extended, RWD >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging -- Model 906 (Engine 651) >> Testing & Repair >> Remove/Install Charge Air Cooler - Ar09.41-D-6817WE

Remove/Install Charge Air Cooler - Ar09.41-D-6817WE

Engine 651.955/956/957 in model 906 

G13186618Courtesy of MERCEDES-BENZ USA

Shown on vehicle with CODE HH9 (semiautomatic controlled air conditioning, (TEMPMATIC)) 

REMOVINGINSTALLING Remove/install  - -
1 Remove fan shroud (8) Engine 651 in model 906 with code XM0 (facelift)
Engine 651.955/956/957 in model 906
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
AR20.40-D-6800M
AR20.40-D-6800WE
2 Remove charge air hoses (7) from charge air cooler (1) INSTALLATION IMPORTANT The catch springs on the charge air hoses (7) should lock audibly. Check whether catch springs are locked correctly by carefully pulling on charge air hoses (7). AR09.41-D-1311-01WE 
3 Remove screen from beneath the radiator grille Engine 651.955/956/957 in model 906 except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
except code ZX8 (Dodge execution)
except code ZX9 (Freightliner execution)
AR88.00-D-2200SD
4 Remove radiator trim Engine 651.955/956/957 in model 906 with code ZX8 (Dodge execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
Engine 651.955/956/957 in model 906 with code ZX9 (Freightliner execution)
except code XM0 (Facelift)
except code XM5 (Facelift Latin America)
AR88.00-D-2115SE
5 Remove additional fan unit Model 906 with code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC) AR83.30-D-5610SD
6 Unscrew screw/bolt (3) Model 906 with code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC) -
7 Remove bolt (6) - -
8 Disengage catch hooks (5.1) from front module (4) and press cooler (5) with capacitor (2) in direction of engine Model 906 with code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC)
NOTES
Push cooler (5) with condenser (2) carefully in the direction of the engine. Damage could occur on the cooler (5) and on hoses and lines otherwise.
-
9 Press catch hooks (5.2) and move capacitor (2) out of cooler mount (5) Model 906 with code HH9 (Semiautomatic controlled air conditioning, TEMPMATIC) -
10 Lift capacitor (2) and unscrew bolt (3) Model 906 with code HH9
(Semiautomatic controlled air conditioning, TEMPMATIC)
SPECIAL TOOL Set of flexible head wrenches
Figure
11 Remove charge air cooler (1) downwards - -
12 Install in the reverse order - -
Fig 1: Set Of Flexible Head Wrenches (001 589 81 09 00)
G13186619Courtesy of MERCEDES-BENZ USA