LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2015 >> S550e >> Repair and Diagnosis >> Body & Frame >> Windows >> Doors - 222 Chassis >> Testing & Repair >> Disassembling and assembling front door - AR72.10-P-0510LFS

Disassembling and assembling front door - AR72.10-P-0510LFS

MODEL 222 with CODE Z07 (Top protection) 

Fig 1: Front Door Disassembling/Assembling Components (1 Of 3)
G11132906Courtesy of MERCEDES-BENZ USA
Fig 2: Front Door Disassembling/Assembling Components (2 Of 3)
G11132907Courtesy of MERCEDES-BENZ USA
Fig 3: Front Door Disassembling/Assembling Components (3 Of 3)
G11132908DANGERNOTESDISASSEMBLINGASSEMBLINGTORQUE SPECIFICATIONIMPORTANTTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONTORQUE SPECIFICATIONIMPORTANTIMPORTANTIMPORTANTIMPORTANTIMPORTANTIMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
DISASSEMBLING Disassemble     
1 Remove seal for side window from front door (1) Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)		 AR72.10-P-1906LFS 
2 Remove door holder   AR72.10-P-2100LFS 
3 Remove sealing frame   AR72.10-P-2120LFS 
4 Remove seal (top) from front door window frame   AR72.10-P-1550LFS 
5 Remove door handle with lock cylinder    
6 Remove front door lock   AR72.10-P-4011LFS 
7 Unclip lower sealing frame (3) and remove    
8 Remove inner armor plate (10)    
9 Remove rear guide rail (5) (toward B-pillar) for side window Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)		  
10 Remove front guide rail (4) (toward A-pillar) for side window Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)		  
11 Remove armor plate (7, 8, 9)    
12 Cut cable tie for electrical wiring harness (6) on front door (1)    
13 Remove electrical wiring harness (6) from front door (1)    
14 Remove closing assist (2) for front door (1) with electrical wiring harness    
15 Remove bull stud (11) for door holder    
16 Remove front door (1) When replacing front door (1). AR72.10-P-0500LFS 
ASSEMBLING Assemble     
17 Install front door (1) When replacing front door (1). AR72.10-P-0500LFS 
18 Adjust front door (1)   AR72.10-P-0550LFS 
19 Install ball pin (11) for door holder TORQUE SPECIFICATION Bolt, ball stud to front door *BA72.10-P-1007-01Y 
20 Remove closing assist (2) for front door (1) with electrical wiring harness    
21 Install electrical wiring harness (6) on front door (1)    
22 Fasten electrical wiring harness (6) on front door (1) with cable tie IMPORTANT Always replace cable tie.  
23 Install armor plate (7, 8, 9) TORQUE SPECIFICATION Bolt, armor plate to front door *BA72.10-P-1009-01Y 
24 Install front guide rail (4) (toward A-pillar) for side window Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)
TORQUE SPECIFICATION Bolt, side window guide rail to front door		 *BA72.10-P-1008-01Y 
25 Install rear guide rail (5) (toward B-pillar) for side window Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)
TORQUE SPECIFICATION Bolt, side window guide rail to front door		 *BA72.10-P-1008-01Y 
26 Install inner armor plate (10) TORQUE SPECIFICATION Bolt, armor plate to front door *BA72.10-P-1009-01Y 
27 Install front door lock   AR72.10-P-4011LFS 
28 Install door handle with lock cylinder    
29 Install door holder   AR72.10-P-2100LFS 
30 Install lower sealing rail (3)    
31 Clean front door window frame and coat with primer Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)
IMPORTANT The front door window frame must be free of dust and grease.
SIKA primer 209, 250 ml		 *BR00.45-Z-1104-02A 
    Cleaner *BR00.45-Z-1025-04A 
32 Moisten seal for side window on front door (1) with soapy water and insert into front door window frame Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)
IMPORTANT Always replace seal for side window on front door (1).		  
33 Moisten seal (top) on front door window frame with soapy water and insert into front door IMPORTANT Always replace seal (top) on front door window frame.  
34 Finish installation of seal (top) on front door window frame IMPORTANT The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours. AR72.10-P-1550LFS 
35 Install sealing frame on front door IMPORTANT Always replace sealing frame.
IMPORTANT The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.		 AR72.10-P-2120LFS 
36 Finish installation of seal for side window on front door (1) Model 222
with code Z07 (Top protection)
with code Z11 (Left front power window with special protection)
with code Z12 (Right front power window with special protection)
IMPORTANT The maximum adhesive force is reached after approx. 72 hours at 20 °C. Prevent any mechanical stress. Avoid any contact with moisture (e.g. rain, fog, carwash) within the first 24 hours.		 AR72.10-P-1906LFS 
FRONT DOOR

Number Designation MODEL 222 with CODE Z07
BA72.10-P-1007-01Y Bolt, ball stud to front door Nm 120
FRONT DOOR

Number Designation MODEL 222 with CODE Z07
BA72.10-P-1008-01Y Bolt, side window guide rail to front door Nm 8
FRONT DOOR

Number Designation MODEL 222 with CODE Z07
BA72.10-P-1009-01Y Bolt, armor plate to front door M6 Nm 8
M8 Nm 25
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
BR00.45-Z-1104-02A SIKA primer 209, 250 ml A 009 989 75 71 09
scientia non olet · About LEMON Manuals