Oil line removal and installation - AR18.30-P-6850GW
ENGINES 157 in MODEL 463
| Remove/install | |||
| Risk of injury from grazing or abrasion injury of body parts on sharp-edged vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Perform operation steps 1 to 6 just during removal of the upper oil lines (1l, 1r) | |||
| 1 | Open engine hood | AR88.40-P-1000GG | |
| 2 | Remove engine air intake duct upstream of air filter | ||
| 3 | Front right or left section for engine cover | ||
| 4 | Detach LH exhaust camshaft Hall sensor and place to one side | When removing the oil line (1) | AR15.10-P-2000GW |
| 5 | Remove screw/bolt (3 or 5) on cylinder head cover and pull oil line (1l or 1r) out of the cylinder head cover | ||
| Figure | |||
| *BA09.40-P-1003-01R | |||
| 6 | Remove screw/bolt (3 or 5) on turbocharger, pull oil line (1l or 1r) out of the turbocharger and remove upwards | ||
| Figure | |||
| *BA09.40-P-1003-01R | |||
| Perform operation steps 7 to 13 just during removal of the lower oil lines (2l, 2r) | |||
| 7 | Jacking up and supporting vehicle | AR00.60-P-1000G | |
| 8 | Drain engine oil and catch in a suitable container | ||
| 9 | Drain air conditioning system | When removing the oil line on the left (2l) | AR83.30-P-1760GW |
| 10 | Detach suction line to A/C compressor and place to one side | When removing the oil line on the left (2l) |
AR83.55-P-5300GW |
| 11 | Remove screw/bolts for turbocharger heat shield (7) on oil line (2r or 2l) | *BA09.40-P-1007-01R | |
| 12 | Remove screw/bolts (4 or 6) on turbocharger and remove oil line (2r or 2l) from turbocharger | ||
| Figure | |||
| *BA09.40-P-1004-01R | |||
| 13 | Remove screw/bolts (4 or 6) on oil pan and remove oil line (2r or 2l) downwards | ||
| Figure | |||
| *BA09.40-P-1004-01R | |||
| 14 | Install in the reverse order | ||
| Checking | |||
| 15 | Check engine oil level; correct if necessary | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 16 | Carry out engine test run, checking the engine for proper operation and leaks |
TURBOCHARGER
| Number | Designation | Engine 157 | |
|---|---|---|---|
| BA09.40-P-1003-01R | Screw/bolt, oil feed line to turbocharger/cylinder head | Nm | 9 |
| BA09.40-P-1004-01R | Screw/bolt, oil return line to turbocharger/oil pan | Nm | 9 |
| BA09.40-P-1007-01R | Screw/bolt, shield to turbocharger/cylinder head | Nm | 9 |