Remove/install front axle carrier - AR33.10-P-0001SYZ

MODEL 221, 216 with 4MATIC 

Fig 1: Identifying Front Axle Carrier Remove/Install Components (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Front Axle Carrier Remove/Install Components (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Remove/install
		When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the parts will be affected
		Only tighten bolts and nuts of the chassis components when in ready-to-drive condition.
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Notes on bolted connections with self tapping screws		AH00.00-P-0007-01SF
	Notes on AIRmatic		AH32.22-P-1000-02SX
1	Secure vehicle on vehicle lift		AR00.60-P-0100SX
2	Release all pressure in front suspension struts (40)	STAR DIAGNOSIS diagnosis system
3	Deactivate easy entry/exit function	Vehicles with memory package (driver seat, steering column, mirrors) code 275	AR54.30-P-1000-02ESX
4	Move front wheels to straight-ahead position and secure steering wheel.	On a disengaged steering coupling (6) the steering wheel should not be turned because the spiral contact coil will be destroyed.
			Figure
5	Remove air filter housing	Engine 272, 273	AR09.10-P-1150SX
		Engine 642 Engine 276, 278	AR09.10-P-1150SXI
6	Empty power steering expansion reservoir		Figure
7	Mount engine hoist		AR33.10-P-0105SX
8	Remove front drive shafts (2)		AR33.30-P-0620SYZ
9	Detach suspension struts (40) from spring control arms (17)		AR32.25-P-1017SYZ
10	Separate steering coupling (6)		AR46.10-P-8000SX
11	Disconnect electrical connector (4d) from SPS solenoid valve (Y10)
12	Remove cable ties (2 pcs.) on electrical feed line to SPS [PML] solenoid valve (Y10) from front axle carrier (31)	Install new cable ties.
13	Remove bolts (1a) of engine mounts (3) from front axle carrier (31)	Model 216	*BA22.10-P-1001-03C
		Model 221	*BA22.10-P-1001-03D
14	Detach pressure line (8) from rack-and-pinion steering (4) and front axle carrier (31)	Vehicles without EHPS (electrohydraulic power steering)	AR46.25-P-3015SXA
		Vehicles with EHPS	AR46.25-P-3015SXH
15	Detach return line (7) from rack-and-pinion steering (4) and front axle carrier (31)	Vehicles without EHPS	AR46.25-P-3015SXB
		Vehicles with EHPS	AR46.25-P-3015SXH
16	Raise engine with engine hoist	No not apply tension to or damage lines or hoses.
17	Detach vehicle jack support point (19) from front axle carrier (31)
18	Prop front axle carrier (31)
19	Remove bolts (1d) from longitudinal members	Install new bolts.
			*BA33.10-P-1001-01K
20	Lower front axle carrier (31)
21	Install in the reverse order
	Perform operation steps 22 to 26 only when replacing front axle carrier (31)
22	Detach strut rod (18) from front axle carrier (31)		AR33.15-P-0160SX
23	Detach spring control arm (17) from front axle carrier (31)		AR33.15-P-0170SYZ
24	Detach stabilizer bar (10) from front axle carrier (31)		AR32.20-P-0300SX
25	Detach rack-and-pinion steering (4) from front axle carrier (31)		AR46.20-P-0600SX
26	Detach heat shields (9) and covers (5) from front axle carrier (31)
27	Perform wheel alignment check		AR40.20-P-0200SX

FRONT AXLE CARRIER

Number	Designation		Model 216	Model 221
BA33.10-P-1001-01K	Bolt, front axle carrier to longitudinal member	Nm	180	180

ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation		Model 221.08/094/18/194
BA22.10-P-1001-03D	Bolt, front engine mount to front axle carrier	Nm	30

ENGINE SUSPENSION, ENGINE MOUNTS, ENGINE SUPPORTS

Number	Designation		Model 216.386/394
BA22.10-P-1001-03C	Bolt, front engine mount to front axle carrier	Nm	28

Fig 3: Identifying Holding Device (129 589 01 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Hand Pump (210 589 00 71 00)

Courtesy of MERCEDES-BENZ USA