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Home >> Mercedes Benz >> 2013 >> S400 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Complete Engine - 221 Chassis - 3 Of 3 >> Testing & Repair >> Remove/install bottom part of oil pan >> Remove/install bottom part of oil pan - AR01.45-P-7555SX

Remove/install bottom part of oil pan - AR01.45-P-7555SX

ENGINES 273 in MODEL 216 Vehicles with front sump 

ENGINES 272 in MODEL 221 Vehicles with front sump 

ENGINES 273 in MODEL 221 Vehicles with front sump 

Shown on engine 273.961 

Fig 1: Identifying Bottom Part Of Oil Pan Remove/Install Components - Shown On Engine 273.961
G10126294Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove bottom engine compartment paneling INSTALLATION IMPORTANT Only install lower engine compartment paneling after engine test run and leak test. AR61.20-P-1105SX
2 Drain engine oil    
REFER TO MAINTENANCE Engine oil and filter change   AP18.00-P-0101SX
3 Remove the oil dipstick guide tube   AR18.40-P-3510SX
4 Remove bolts (1a) of pressure line (3) from oil pan bottom section (1) Except model 221.095/195  
TORQUE SPECIFICATION Model 221 with AIRmatic *BA46.30-P-1009-01F 
TORQUE SPECIFICATION Model 221 with code (487) Active Body Control (ABC) *BA46.30-P-1007-01N 
TORQUE SPECIFICATION Model 216 *BA46.30-P-1015-01Q 
5 Remove bolts (1b) on oil pan bottom section (1) TORQUE SPECIFICATION *BA01.45-P-1003-01M 
6 Loosen and remove oil pan bottom section (1) from oil pan (2) NOTES Pry off oil pan bottom section (1) from oil pan (2) by turning a bolt into pry off bore (1c) and release from oil pan (2) using a mounting wedge. Pry off oil pan bottom section (1) from oil pan (2) using bolt just far enough for the mounting wedge to be slid in between sealing surfaces otherwise the oil pan bottom section (1) and sealing surface of the oil pan (2) may be damaged.  
    SPECIAL TOOL
IMPORTANT If oil pan bottom section (1) cannot be loosened from oil pan (2), heat oil pan bottom section (1) in area around sealing surfaces using hot air gun.
INSTALLATION IMPORTANT Observe application of sealant to oil pan bottom section (1):
↓
Notes on oil pan bottom section sealant path (1)
Figure
IMPORTANT   Engine 272 AH01.45-P-0001-01VA
IMPORTANT   Engine 273 AH01.45-P-0001-01SX
    SPECIAL TOOL Figure
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
CLEAN Clean     
7 Clean sealing surfaces on oil pan bottom section (1) and oil pan (2). NOTES Do not use any sharp-edged tools or abrasive paper as this will damage the sealing surfaces. AR01.00-P-0050-01A
Loctite 7200 *BR00.45-Z-1038-04A 
Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
8 Install in the reverse order    
INSPECT Checking     
9 Check engine oil level; correct if necessary    
REFER TO MAINTENANCE Engine oil and filter change   AP18.00-P-0101SX
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
10 Carry out engine test run, checking the engine for proper operation and leaks    
OIL PAN

Number Designation Engine 272 Engine 273
BA01.45-P-1003-01M Screw/bolt, oil pan bottom section to oil pan Nm 9 14
POWER STEERING PUMP

Number Designation Model 221 without code 487
BA46.30-P-1009-01F Screw/bolt, power steering pressure line bracket to engine oil pan Nm 10
POWER STEERING PUMP

Number Designation Model 221 with code 487
BA46.30-P-1007-01N Screw/bolt, high-pressure hose bracket to oil pan Nm 10
POWER STEERING PUMP

Number Designation Model 216 with engine 273 with code 487
BA46.30-P-1015-01Q Screw/bolt, high-pressure expansion hose bracket to oil pan Nm 10
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Squeeze Gun (112 589 00 25 00)
G07742708Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10