Replace complete wheel well - AR62.20-P-1200SX

MODEL 216 

MODEL 221 except CODE (Z07) Top protection 

Shown on model 221 

Fig 1: Identifying Wheel Well And Side Reinforcement

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only.	AS00.00-Z-0016-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on repairs to body		AH60.00-N-0001-01A
	Pretreatment of bonding surfaces		AH60.00-P-0008-01SX
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
1	Remove front door	Model 216	AR72.10-P-0500SC
		Model 221	AR72.10-P-0500SX
2	Remove front fender		AR88.10-P-1000SX
3	Remove engine hood hinge		AR88.40-P-3060SX
4	Remove front seat	Model 216	AR91.10-P-1000SC
		Model 221	AR91.10-P-1000SX
5	Remove cover below dashboard	When repairing left wheel well (1)	AR68.10-P-1500SX
		When repairing right wheel well (1)	AR68.10-P-1520SX
6	Remove interior paneling from front entrance
7	Remove accelerator pedal	When repairing left wheel well (1)	AR30.12-P-1321SX
8	Remove front floor covering
9	Remove front end with front reinforcement		AR62.30-P-1570SX
10	Remove radiator	Engine 156, 272, 273 in model 221 Engine 156, 273 in model 216	AR20.20-P-3865SX
		Engine 275.982 in model 216, 221	AR20.20-P-3865SXM
		Engine 275.953 in model 216, 221	AR20.20-P-3865SZ
		Engine 642 in model 221	AR20.20-P-3865SXI
		Engine 629 in model 221	AR20.20-P-3865SXD
11.1	Remove engine with front axle carrier	Engine 272.946/965/974 in model 221 Engine 273.922/961 in model 221 Engine 273.961 in model 216	AR01.10-P-2500SX
		Engine 273.924/968 in model 221.08/18, engine 273.968 in model 216.386	AR01.10-P-2500SW
		Engine 275 in model 216, 221	AR01.10-P-2500SZ
		Engine 629 in model 221	AR01.10-P-2500SXD
11.2	Remove engine	Engine 156 in model 216, 221	AR01.10-P-2400SMG
		Engine 642 in model 221.022/122	AR01.10-P-2400SXI
		Engine 642 in model 221.080/180	AR01.10-P-2400SYZ
12	Remove front axle	Model 216, 221 with engine 156	AR33.10-P-0100SX
13	Remove wiper motor		AR82.30-P-6800SX
14	Remove all detachable parts in area to be repaired
15	Cover all detachable parts remaining in vehicle	Welding protective blanket
16	Equip straightening bench with module members, cross members and straightening bracket set.	Observe body plans provided. Straightening bench for passenger cars, wagons, commercial vehicles, cab 1 Straightening bracket set, passenger cars, cross-country vehicles (Celette) 0 Straightening bracket set, passenger cars (Car Bench) 0
17	Remove stop plugs from jack support points
18	Lift vehicle with two-post lifting platform	Two-post lifting platform 2.5-3.5 t, electro-hydraulic 1
19	Set vehicle onto straightening bench
20	Fasten vehicle to straightening bench
21	Cut off wheel well (1)		AR62.20-P-1200-21SX
		Body jig saw 0 Carbide cutter 0 Hot-air gun 0 Round wire brush, Wet and dry vacuum cleaner 0	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
22	Prepare wheel well (1) for installation		AR62.20-P-1200-19SX
		Body jig saw 0 Round wire brush 0	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
23	Install and weld in wheel well (1).		AR62.20-P-1200-17SX
	General information on riveting		AH60.00-P-0003-01N
		Vice grip pliers (standard) 2 Manual temporary fastener, 6.35 mm 0
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Rivet	*BR00.45-Z-1001-13A
		Adhesive	*BR00.45-Z-1092-02A
24	Install welding device	With suspension strut removed	AR62.20-P-1286-05SY
			*221589012300
			*221589072300
25	Install side reinforcement (2).		AR62.30-P-1401SX
26	Unfasten vehicle from straightening bench
27	Install stop plugs in jack support points
28	Lift vehicle with two-post lifting platform
29	Remove straightening bench.
30	Clean weld joints and sheet metal flange with round wire brush	Round wire brush 0
31	Clean repair areas	Wet and dry vacuum cleaner 0
32	Prime area to be repaired using primer filler
33	Carry out seam sealing after repairs	Supplement standard sealants with MB body sealant.	AR97.10-P-4000SX
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
34	Paint repair areas and adjacent surfaces
35	Apply additional cavity preservation	Model 216	AR97.20-P-1500SC
		Model 221	AR97.20-P-1500SX
	Notes on cavity preservation		AH97.20-P-0001-01B
		Cavity preservation gun 0
		Preservation agent	*BR00.45-Z-1003-05A
36	Remove welding protection blanket
37	Install all detachable body components in area to be repaired
38	Install wiper motor		AR82.30-P-6800SX
39	Install front axle	Model 216, 221 with engine 156	AR33.10-P-0100SX
40.1	Install engine with front axle carrier	Engine 272.946/965/974 in model 221, engine 273.922/961 in model 221, engine 273.961 in model 216	AR01.10-P-2500SX
		Engine 273.924/968 in model 221.08/18, engine 273.968 in model 216.386	AR01.10-P-2500SW
		Engine 275 in model 216, 221	AR01.10-P-2500SZ
		Engine 629 in model 221	AR01.10-P-2500SXD
40.2	Install engine	Engine 156 in model 216, 221	AR01.10-P-2400SMG
		Engine 642 in model 221.022/122	AR01.10-P-2400SXI
		Engine 642 in model 221.080/180	AR01.10-P-2400SYZ
41	Install radiator	Engine 156, 272, 273 in model 221 Engine 156, 273 in model 216	AR20.20-P-3865SX
		Engine 275.982 in model 216, 221	AR20.20-P-3865SXM
		Engine 275.953 in model 216, 221	AR20.20-P-3865SZ
		Engine 642 in model 221	AR20.20-P-3865SXI
		Engine 629 in model 221	AR20.20-P-3865SXD
42	Install front end with front reinforcement		AR62.30-P-1570SX
43	Install accelerator pedal	When repairing left wheel well (1)	AR30.12-P-1321SX
44	Install front floor covering
45	Install interior paneling at front entrance
46	Install cover below dashboard	When repairing left wheel well (1)	AR68.10-P-1500SX
		When repairing right wheel well (1)	AR68.10-P-1520SX
47	Install front seat	Model 216	AR91.10-P-1000SC
		Model 221	AR91.10-P-1000SX
48	Install hood hinge		AR88.40-P-3060SX
49	Install front fender		AR88.10-P-1000SX
50	Install front door	Model 216	AR72.10-P-0500SC
		Model 221	AR72.10-P-0500SX

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Welding Device (221 589 01 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Upright (221 589 07 23 00)

Courtesy of MERCEDES-BENZ USA