Replace side reinforcement - AR62.30-P-1401SX

MODEL 216, 221 

Shown on model 221 

Fig 1: Identifying Side Reinforcement

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on repairs to body		AH60.00-N-0001-01A
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
	General information on riveting		AH60.00-P-0003-01N
1	Remove front bumper		AR88.20-P-2000SX
2	Remove lamp unit		AR82.10-P-4730SX
3	Remove front fender		AR88.10-P-1000SX
4	Cover all detachable parts remaining in vehicle	Tarp (fire-resistant)
5	Remove side reinforcement (1)		AR62.30-P-1401-01SX
		Spot weld milling cutter Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Abrasive disk, Ø 115 mm, 80 m/s (max. 13, 250 rpm) Drill (electric/pneumatic) Angle grinder (electric/pneumatic) Wet/dry vacuum cleaner	*201589005100
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
6	Install welding device	With suspension strut installed	AR62.20-P-1286-05SX
		Welding device	*221589012300
		Upright (only model 221 with code Z07 Top protection)	*221589072300
		With suspension strut removed	AR62.20-P-1286-05SY
		Welding device	*221589012300
		Upright (only model 221 with code Z07 Top protection)	*221589072300
		Nut, front suspension strut to front end	*BA32.25-P-1001-04L
7	Install side reinforcement (1)		AR62.30-P-1401-03SX
		Welding device	*221589012300
		Upright (only model 221 with code Z07 Top protection) Clamping pliers Manual temporary fastener, dia. 4.0 mm - clamping range 0 - 6 mm, identification color yellow Round wire brush, braided, dia. 70 mm Hand riveter Drill (electric/pneumatic) Wet/dry vacuum cleaner	*221589072300
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
		Rivet	*BR00.45-Z-1008-13A
8	Clean repair areas
9	Prime area to be repaired using primer filler
10	Carry out seam sealing after repairs	Supplement standard sealants with MB body sealant.	AR97.10-P-4000SX
		Sealant	*BR00.45-Z-1003-01A
		Seam sealant, sprayable 310 ml	*BR00.45-Z-1041-01A
11	Paint repair areas and adjacent surfaces
12	Apply additional cavity preservation	Model 216	AR97.20-P-1500SC
		Model 221	AR97.20-P-1500SX
	Notes on cavity preservation		AH97.20-P-0001-01B
		Cavity preservation gun
		MB cavity wax preservation, 1 I	*BR00.45-Z-1003-05A
13	Remove tarp	On all covered parts remaining in vehicle.
14	Install front fender		AR88.10-P-1000SX
15	Install lamp unit		AR82.10-P-4730SX
16	Install front bumper		AR88.20-P-2000SX

SUSPENSION STRUTS

Number	Designation			Model 216 without 4MATIC	Model 216 with 4MATIC
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	35	35
		Stage 2	Nm	-	-

SUSPENSION STRUTS

Number	Designation			Model 221 with code Z07/Z07+Z19	Model 221 with 4MATIC
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	30	35
		Stage 2	Nm	35	-

SUSPENSION STRUTS

Number	Designation			Model 221 with code 487 (ABC)	Model 221 without 4MATIC and except code 487, Z07/Z07+Z19
BA32.25-P-1001-04L	Nut, front suspension strut to front end	Stage 1	Nm	35	30
		Stage 2	Nm	-	-

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Welding Device (221 589 01 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Upright (221 589 07 23 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 I container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1008-13A	Blind rivet, power window at left door 4.8X8	A 003 990 24 97