Remove/install radiator - AR20.20-P-3865SZ
ENGINE 275 (except 275.982) in MODEL 216, 221
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| 1 | Remove engine trim panel | Engine 275.95 | AR01.10-P-2405LA |
| Engine 275.98 | AR01.10-P-2405IM | ||
| 2 | Remove engine intake air duct | ||
| 3 | Remove expansion clip (5) from radiator (2) | ||
| 4 | Remove radiator grille from bumper | Model 216 |
|
| 5 | Remove bottom air ducting (9) | ||
| 6 | Dismount radiator crossmember (11) | See Completely replace front end with reinforcement. Distronic (DTR) or code 233 Distronic Plus : ↓ |
AR62.30-P-1570SX |
| Check / adjust sensor setting of Distronic. | AR30.30-P-1000R | ||
| 7 | Remove fan shroud | AR20.40-P-6800SZ | |
| 8 | Hook guard plate onto radiator (2) | ||
| Guard plate for radiator / condenser | WF58.50-P-0110-01A | ||
| 9 | Remove front section of lower engine compartment paneling | Vehicles without top protection | AR61.20-P-1105SX |
| Vehicles with code Z07 Top protection | AR61.20-P-1105SXS | ||
| 10 | Drain coolant at radiator (2) | AR20.00-P-1142H | |
| 11 | Undo clip (10) on oil lines (12) | ||
| 12 | Unclip condenser (8) using needle nose pliers (01) on left and right from radiator (2) | ||
| 13 | Remove front section of fender liner in right front fender | ||
| 14 | Remove air ductings (6) | ||
| 15 | Remove oil lines (1) on radiator (2) | ||
| *129589009100 | |||
| 16 | Remove coolant hoses (3a, 3b) on radiator (2) | See Open and close Henn coupling. | AR09.41-P-1311-01AL |
| 17 | Remove coolant hose (3c) on radiator (2) | *003589033700 | |
| 18 | Detach oil cooler and secure with cable tie | Model 221.176, 216.376 | AR18.30-P-1000SZ |
| 19 | Remove bolts (7a) | *BA62.30-P-1001-04B | |
| 20 | Take off coolant hose (3d) at radiator (2) | AR09.41-P-1311-01AL | |
| 21 | Unscrew bolt (4) | ||
| 22 | Unscrew bolts (7b, 7c) and take off radiator support (7) downwards | ||
| *BA62.30-P-1001-04B | |||
| 23 | Unclip low-temperature cooler from radiator (2) | AR09.41-P-6935SZ | |
| 24 | Unhook condenser (8) below out of radiator (2) | ||
| 25 | Take out radiator (2) in an upward direction | ||
| 26 | Install in the reverse order | ||
| 27 | Check oil level in automatic transmission, correct if necessary | AR27.00-P-0100AC | |
| 28 | Adjust engine hood | AR88.40-P-3020SX | |
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 29 | Perform engine test run and check connections for oil lines (1) for leaks |
RADIATOR SUPPORT
| Number | Designation | Model 216 | Model 221 | ||
|---|---|---|---|---|---|
| BA62.30-P-1001-04B | Bolt, radiator support to longitudinal member | M6 | Nm | 10 | 10 |
| M12 | Nm | 120 | 120 | ||