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Home >> Mercedes Benz >> 2011 >> ML450 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 164 Ml Class >> Testing & Repair >> Remove/install the throttle valve positioner - AR09.41-P-1321GZB

Remove/install the throttle valve positioner - AR09.41-P-1321GZB

ENGINES 642 in MODEL 164, 251 

Fig 1: Identifying Throttle Valve Positioner Remove/Install Components
G10115313Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Removes strut tower brace Model 164.8 only
IMPORTANT Remove strut tower brace from strut tower mounts.
AR62.30-P-2500GY
2 Remove noise insulation (2) downstream of charge air cooler   AR09.40-P-6925GZB 
3 Remove engine charge air hose downstream of charge air cooler (3)   AR09.41-P-8625GZB 
4 Remove right air filter housing Model 164 AR09.10-P-1150GZC 
Model 251 AR09.10-P-1150RTC
5 Disconnect electrical connector (1) at throttle valve actuator (M16/6)    
6 Remove engine charge air duct downstream of charge air cooler (4)   AR09.41-P-8624GZB 
7 Remove bracket from throttle valve actuator (M16/6) TORQUE SPECIFICATION *BA09.41-P-1006-01J 
8 Remove bolts on throttle valve actuator (M16/6) TORQUE SPECIFICATION *BA09.41-P-1008-01J 
9 Remove throttle valve actuator (M16/6) INSTALLATION IMPORTANT Install new gasket  
10 Install in the reverse order    
CHARGE AIR PIPE/CHARGE AIR COOLING

Number Designation Engine 642
BA09.41-P-1006-01J Bracket, throttle valve actuator to cylinder head Nm 9
BA09.41-P-1008-01J Throttle valve actuator on mixing chamber Nm 5