Remove/install end cover at differential - AR35.31-P-0554CW
MODEL 204, 207
| Remove/install | |||
|---|---|---|---|
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Secure vehicle on vehicle lift | AR00.60-P-0100CW | |
| 2 | Drain oil from differential (50) | Sealant, Omnifit 100H (50 g) Loctite 7063 cleaning spray (150 ml) |
AR35.31-P-0520-06SX *BA35.31-P-1003-02H *BR00.45-Z-1061-01A *BR00.45-Z-1046-04A |
| 3 | Remove left and right rear diagonal strut | Model 207.4 |
*BA61.10-P-1007-01H *BA61.10-P-1008-01H *BA61.10-P-1009-01H |
| 4 | Remove exhaust system from flange connection back | Vehicles with gasoline engine | AR49.10-P-7100CW |
| 5 | Remove bolts on heat sink and remove heat sink from rear axle differential (50) | Model 204 with engine 156 |
*BA35.31-P-1004-02H |
| 6 | Detach propeller shaft from differential (50) | AR41.10-P-0050CW | |
| 7 |
Loosen fitting sleeves of flex disk on joint flange of differential (50) Drift for loosening fitting sleeves in flex disks. |
AR41.10-P-0050-09TX WF58.50-P-4110-01A |
|
| 8 | Lash down the differential (50) on the rear axle carrier (4) with tensioning strap | ||
| 9 | Remove struts | Model 204.9 |
AR35.10-P-0042-01CWG *BA35.10-P-1007-01N *BA35.10-P-1008-01N |
| 10 | Open luggage compartment, remove spare tire and remove rubber plug from spare tire well | ||
| 11 | Remove left and right bolt (3) of rear differential mount | *BA35.10-P-1006-01N | |
| 12 | Support differential (50) with transmission jack and transmission plate | ||
| 13 | Remove bolt (5) of front differential mount | *BA35.10-P-1005-01N | |
| 14 | Lower differential (50) | ||
| 15 | Remove bolts (52s) and remove end cover (52). | *BA35.31-P-1001-02H | |
| 16 | Clean sealing surfaces on differential (50) and end cover (52) | Cleaner from package | *BR00.45-Z-1028-04A |
| 17 | Coat sealing compound on the sealing surface on the end cover (52) | Loctite 5970 sealant |
*BR00.45-Z-1013-01A Fig 2 |
| 18 | Install in the reverse order | ||
| Check | |||
| 19 | Check oil level in differential (50) and correct if necessary | Sealant, Omnifit 100H (50 g) Loctite 7063 cleaning spray (150 ml) |
AR35.31-P-0520-03SX *BA35.31-P-1002-02H *BF35.31-P-1001-01T *BR00.45-Z-1061-01A *BR00.45-Z-1046-04A |
| 20 | Check differential (50) for leaks |
REAR AXLE CARRIER
| Number | Designation | Model 204 | Model 207 | |
|---|---|---|---|---|
| BA35.10-P-1005-01N | Differential to front adapter | Nm | 65 | 65 |
| BA35.10-P-1006-01N | Bolt, rear axle differential to rear crossmember | Nm | 170 | 170 |
| BA35.10-P-1007-01N | Nut, strut to body | Nm | 25 | - |
| BA35.10-P-1008-01N | Bolt, strut to rear rubber mount of rear axle carrier | Nm | 25 | - |
DIFFERENTIAL HOUSING
| Number | Designation | Model 204 | Model 207 | ||
|---|---|---|---|---|---|
| BA35.31-P-1001-02H | Bolt, end cover to differential | Stage 1 | Nm | 30 | 30 |
| Stage 2 | ∠° | 45 | 45 | ||
| BA35.31-P-1002-02H | Oil filler screw, differential | Nm | 50 | 50 | |
| BA35.31-P-1003-02H | Oil drain screw, differential | Nm | 50 | 50 | |
| BA35.31-P-1004-02H | Bolt, heat sink to end cover | Nm | 35 | - |
FRAME FLOOR ASSEMBLY
| Number | Designation | Model 207.4 | |
|---|---|---|---|
| BA61.10-P-1007-01H | Bolt, rear diagonal strut on spare wheel well | Nm | 80 |
| BA61.10-P-1008-01H | Bolt, rear diagonal strut on longitudinal member | Nm | 80 |
| BA61.10-P-1009-01H | Bolt, rear diagonal strut to bracket | Nm | 17 |
DIFFERENTIAL
| Number | Designation | Model 204 except model 204.077/277/377 with code 471, P30 | Model 204.077/277/377 with code 471, P30 | ||
|---|---|---|---|---|---|
| BF35.31-P-1001-01T | Filling capacity | Differential 187 FE, Ø 187 mm | Liters | 0.95 | - |
| Sheet | BB00.40-P-0235-07 A | - | |||
| Differential 200 FE, Ø 200 mm | Liters | 1.1 | - | ||
| Sheet | BB00.40-P-0235-07 A | - | |||
| Differential 215 FE, Ø 215 mm | Liters | 1.2 | 1.2 | ||
| Sheet | BB00.40-P-0235-07 A | BB00.40-P-0235-61 A |
DIFFERENTIAL
| Number | Designation | Model 207 | ||
|---|---|---|---|---|
| BF35.31-P-1001-01T | Filling capacity | Differential 187 FE, Ø 187 mm | Liters | 0.95 |
| Sheet | BB00.40-P-0235-07 A | |||
| Differential 200 FE, Ø 200 mm | Liters | 1.1 | ||
| Sheet | BB00.40-P-0235-07 A | |||
| Differential 215 FE, Ø 215 mm | Liters | 1.2 | ||
| Sheet | BB00.40-P-0235-07 A |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1061-01A | Sealant, Omnifit 100H (50 g) | A 002 989 23 71 |
| BR00.45-Z-1013-01A | Loctite 5970 sealant | A 003 989 98 20 |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |
| BR00.45-Z-1028-04A | Cleaner from package |