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Home >> Mercedes Benz >> 2011 >> C63 >> Repair and Diagnosis >> Steering >> Power Steering >> Steering -- C63/C350 (204) >> Testing & Repair >> Check and replace rubber boot - AR46.40-P-0400CW

Check and replace rubber boot - AR46.40-P-0400CW

MODEL 172, 204, 207 

Shown on model 204 

Fig 1: Identifying Tie Rod, Jam Nut, Bellows, Inner/Outer Clamp And Inner Track Rod
G07527875Courtesy of MERCEDES-BENZ USA

Illustrated on model 172 

Fig 2: Identifying Paneling And Rack-And-Pinion Steering
G07527876Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

21.2.11 Remove center engine compartment paneling or bottom section of soundproofing, added Steps 1.1, 1.2  
INSPECT Checking     
1.1 Remove center engine compartment paneling at bottom Model 204.0/2, 207 with gasoline engine AR61.20-P-1105EW
    Model 204.9 AR61.20-P-1105CY
    Model 172 with gasoline engine AR61.20-P-1105W
   
1.2 Remove center bottom section of soundproofing Model 204.0/2, 207 with diesel engine AR94.30-P-5300EW
    Model 172 with diesel engine AR94.30-P-5300W
   
2 Raise vehicle at front axle Model 204, 207  
    Model 172 AR00.60-P-1000V
3 Stretch the boots (11) by turning the steering onto left and right lock and check for damage (cracks, chafe marks, intrusions) in the process. NOTES Never check the boots (11) by pressing in or around the ribs. This results in damage to the boots (11).
IMPORTANT Perfect sealing of the boots (11) is required for proper operation of the rack-and-pinion steering (23).
 
REMOVING Removing     
4 Remove track rod (10)   AR46.40-P-0200CW 
5 Unscrew lock nut (10f)    
6 Open left and right cover (1) on the separation point (arrow) Model 172 with engine 276  
7 Detach inner clamp (11a) and outer clamp (11b) from boot (11) IMPORTANTInstallation  : Ensure that the attachment position for the inner clamp (11a) and outer clamp (11b) is correct. AR46.40-P-7200-01EW 
8 Pull off bellows (11) IMPORTANTInstallation:  Slide the boot (11) onto the rack-and-pinion steering (23) and position. AR46.40-P-0400-02CW 
INSPECT Checking     
9 Inspect steering rack and axial joint of inner track rod (12) for signs of corrosion and play IMPORTANT The rack-and-pinion steering (23) must be completely replaced if damaged:↓  
    Replace rack-and-pinion steering (23) Model 172 AR46.20-P-0600V
    Model 204, 207 AR46.20-P-0600CW 
    IMPORTANT If the axial joint is worn, replace inner tie rod (12):↓  
    Replace inner tie rod with axial joint (12) AR46.40-P-0201CW 
INSTALLING Install     
10 Install in the reverse order    
11 Perform wheel alignment check Model 204 AR40.20-P-0200CW
    Model 172, 207 AR40.20-P-0200EW