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Remove/install rear panoramic glass roof - AR77.21-P-0600CW

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MODEL 204 with CODE (413) Panoramic sliding roof 

MODEL 246 with CODE (413) Panoramic glass roof with top sliding roof 

Shown on model 204.0 

Fig 1: Adjusting Reference Dimension On Side Of Panoramic Roof Between Guide Rail And Guide Strip
G07741273Courtesy of MERCEDES-BENZ USA

Shown on model 204.0 

Fig 2: Identifying Rear Panoramic Glass Roof Components - Model 204.0
G07741274Courtesy of MERCEDES-BENZ USA

Shown on model 204.2 

Fig 3: Identifying Rear Panoramic Glass Roof Components - Model 204.2
G07741275Courtesy of MERCEDES-BENZ USA
  Preparation     
NOTES Notes on removal/installation of windows   AH67.10-P-1000-02RT
1 Prepare 1-component adhesive cartridge IMPORTANT Heating time is approx. 60 minutes. AR67.10-P-1000-12SX
    SPECIAL TOOL Intermediate piece Fig 4
    Cartridge preheater (not regulated), cartridge gun
gotis://K_67.0_02.0 
Window installation repair kit
*BR00.45-Z-1089-02A 
REMOVING Removing     
2.1 Unclip left and right water deflector (2) from roof paneling and remove Unclip left and right water deflector (2) from roof paneling and remove  
2.2 Remove left and right front water deflector (2) Model 204.2 AR88.85-P-2100CX
    Model 204.9 AR88.85-P-2100CY
3 Remove covers (2) on inside of rear glass cover (1).    
4 Remove multifunction antenna or multifunction antenna mock-up Model 204.0 AR82.70-P-8951CW
    Model 204.3 AR82.70-P-8951EC
5 Remove multifunction antenna Model 246 with code (536) SIRIUS satellite radio  
6 Remove left and right control slide (3) Model 204 AR77.21-P-0510CW 
    Model 246 AR77.21-P-0510NKB
7 Mask left and right side roof paneling with suitable adhesive tape    
8 Unscrew nut (6) and remove rear gate (7) IMPORTANT On left and right side of panoramic roof.  
9.1 Determine gap dimension (A) between rear glass cover and rear-end window (8). Determine gap dimension (A) between rear glass cover and rear-end window (8).  
9.2 Determine gap dimension (A) between rear glass cover and rear roof paneling Determine gap dimension (A) between rear glass cover and rear roof paneling  
10 Determine reference dimension (B) on left and right side of panoramic roof between guide rail (4) and guide strip (5) with vernier caliper. NOTES The reference dimension (B) must be determined precisely for installation. Otherwise the front glass roof cannot be guided correctly and the panoramic roof can be damaged.  
11 Insert cutting wire with puller from window removal set through adhesive bead (9) on rear glass cover (1). IMPORTANT Position puller on left side of vehicle approx. 10 cm from the rear corner of the rear glass cover (1) and punch through circumferential adhesive bead (9) (arrow).
"Veritrac" window removal tool, cutting wire
gotis://K_67.0_01.0 
 
DANGER Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A
12 Cut out rear glass cover (1) with cutting wire and remove from panoramic roof frame (10) IMPORTANT On model 204.2/9 and model 246 ensure that the sealing ring (11) is not damaged when guiding the cutting wire.
IMPORTANT Do not cut between the rear glass cover (1) and the guide strips (5). The guide strips (5) remain on the rear glass cover (1). Helper required
"Veritrac" window removal tool, cutting wire
gotis://K_67.0_01.0 
 
      Suction lifting device
gotis://K_67.0_03.0 
INSTALLING Install     
13 Prepare rear glass cover (1) for installation NOTES Do not touch bonding surfaces on inside of rear glass cover (1) with bare fingers.
The bonding surfaces should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the strength of the glued connections is impaired.
Suction lifting device
gotis://K_67.0_03.0 
AR77.21-P-0600-02CW 
    Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 *BR00.45-Z-1089-02A 
14 Check seal (11) on panoramic roof frame (10), replace if necessary On model 204.2/9 and model 246  
15 Prepare panoramic roof frame (10) for installing rear glass cover (1) NOTES Do not touch bonding surfaces on inside of rear glass cover (1) with bare fingers.
The bonding surfaces should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the strength of the glued connections is impaired.
Wet/dry vacuum cleaner
gotis://P_00.12_06.0 
AR77.21-P-0600-05CW 
    Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 *BR00.45-Z-1089-02A 
16 Apply adhesive material to rear glass cover (1) NOTES Do not touch bonding surfaces on inside of rear glass cover (1) with bare fingers.
The bonding surfaces should be free of dust, oil, grease, wax and other adhesive components or dirt residues. Otherwise the strength of the glued connections is impaired.
Cartridge gun
gotis://K_67.0_02.0 
AR77.21-P-0600-03CW 
    Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 *BR00.45-Z-1089-02A 
17 Install rear glass cover (1) NOTES It is necessary to precisely maintain reference dimension (B) determined previously. Otherwise the front glass roof cannot be guided correctly and the panoramic roof can be damaged. AR77.21-P-0600-06CW 
    NOTES Use weights with large surfaces such as sandbags to put load on rear glass cover (1). Otherwise the rear glass cover (1) can be damaged.
IMPORTANT Observe gap dimension (A).
Helper required
SPECIAL TOOL Feeler gauge
Figure
18 Insert rear gate (7) and tighten nut (6) IMPORTANT On left and right side of panoramic roof.  
19 Install left and right control slide (3) Model 204 AR77.21-P-0510CW 
    Model 246 AR77.21-P-0510NKB
20 Remove adhesive tape on left and right side roof paneling    
21 Install covers (2)    
22 Install multifunction antenna or multifunction antenna mock-up Model 204.0 AR82.70-P-8951CW
    Model 204.3 AR82.70-P-8951EC
23 Install multi-function antenna Model 246 with code (536) SIRIUS satellite radio 24.1
24.1 Install left and right water deflector (2) Models 204.0/3 and model 246  
24.2 Install left and right front water deflector (2) Model 204.2 AR88.85-P-2100CX
    Model 204.9 AR88.85-P-2100CY
25 Clean rear glass cover (1), adjacent paint and glass surfaces and vehicle interior compartment Cleaner *BR00.45-Z-1007-04A 
Fig 4: Identifying Intermediate Piece (000 589 86 63 00)
G07741276Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Feeler Gauge (129 589 03 21 00)
G07741277Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1089-02A Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 A 221 670 21 01
BR00.45-Z-1007-04A Cleaner, plastic windows, fabric top 500 ml A 001 986 38 71