Front rubber mount of rear axle mount - Removal and installation - AR35.10-P-0041T

MODEL 211.0 /2 /6

Fig 1: Identifying Front Rubber Mount Of Rear Axle Mount Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 211.2 without AIRmatic

Fig 2: Identifying Filler Hose, Fuel Tank And Screw

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

MODIFICATION NOTES

11.8.06

Filling capacity, Specifications for Operating Fluids

Model 211.077/277, 230.472/474/479

*BF35.31-P-1004-01L

	Remove/install
	Risk of injury caused by body parts being jammed or crushed. Risk of injury to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system	Deactivate SBC brake system using STAR DIAGNOSIS.	AS42.46-Z-0001-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Caution, important note: The threads in the frame floor assembly must be recut and blown out, as any adhesive residue in a thread will prevent the bolt's necessary preload force from being achieved, despite having reached the specified torque and specified angle of rotation. If this is not observed, then the faulty bolt preload force will cause bending forces to act on the bolt, which could ultimately lead to bolt fracture.
	While working on the rear axle, care must be taken to ensure that the surface of aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
	Only undo the bolts of the front or rear rubber mounts. If the bolts of the front and rear rubber mounts are undone together, chassis alignment will have to be performed
	Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.
1	Deactivate SBC brake system using STAR DIAGNOSIS.	Vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select menu item "SBC Sensotronic Brake Control"/"Deactivate 'SBC' system". Then process all the individual steps from top to bottom.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system
2	Secure vehicle on the lifting platform		AR00.60-P-0100T
3	Empty air springs (6i) completely using STAR DIAGNOSIS	Vehicles with air springs on rear axle
	Notes on air suspension	Vehicles without AIRmatic	AH32.22-P-1000-01T
	Notes on AIRmatic	Vehicles with AIRmatic (semi-active air suspension), code 489	AH32.22-P-1000-02T
		Vehicles with AIRmatic (semi-active air suspension), code 489	AR32.22-P-1500-04T
		Vehicles without AIRmatic	AR32.22-P-1500-04TA
		Socket wrench bit Installation: The filling process of the springs should be observed otherwise they will be destroyed: ↓	Figure
		Fill air springs using STAR DIAGNOSIS design level.	AR32.22-P-1500-03T
			*BA32.25-P-1008-04B
		Electronic inclinometer, refer to GOTIS http://gotis.aftersales.mercedes-benz.com	*BA32.25-P-1009-04B
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system
4	Remove rear wheels
	Remove/install wheels		AP40.10-P-4050Z
5.1	Remove rear muffler	Model 211.004/ 006/ 206/ 606/ 007/ 008/ 208/ 608	AR49.10-P-4951T
		Model 211.020/ 220/ 620/ 022/ 222/ 084/ 089/ 284/ 289	AR49.10-P-4951TI
		Model 211.029	AR49.10-P-4951TJ
5.2	Remove exhaust system from flange connection back	Model 211.016/ 216/ 616	AR49.10-P-7280T
5.2	Remove exhaust system from flange connection back	Model 211.028	AR49.10-P-7280TC
5.3	Detach complete exhaust system	Model 211.061 /065 /070 /076 /077 /261 /265 /270 /276 /277 /080 /082 /083 /280 /282 /283	AR49.10-P-7000TB
		Model 211.041 /241 /042 /242	AR49.10-P-7000TK
		Model 211.054 /056 /072 /087 /090 /092 /254 /256 /272 /287 /290 /292	AR49.10-P-7000TS
5.4	Remove exhaust system from pipe connection	Model 211.023 /026 /223 /226	AR49.10-P-7281T
6	Remove heat shields from propeller shaft center support bearing (106a)	See Remove/install propeller shaft.	AR41.10-P-0050T
7	Remove rear section components on underfloor paneling		AR61.30-P-1001T
8	Detach propeller shaft (106) from flange of rear axle differential	Apply color markings indicating the position of the propeller shaft relative to the rear axle differential and the propeller shaft center support bearing (106a) to ensure that the components are fitted at the correct ex-factory positions on reinstallation, otherwise drive line vibrations may occur. Flex disk remains on propeller shaft.	AR41.10-P-0050-04I
8			*BA41.10-P-1002-01A
9	Loosen fitted sleeves of flexible coupling at flange of rear axle center assembly	If the fitted sleeves are jammed: ↓	AR41.10-P-0050-09DA
		Produce drift for detaching the fitting sleeves in the flexible coupling.	WF58.50-P-4110-01A
10	Remove bolts from propeller shaft intermediate bearing (106a) and remove rear part of propeller shaft (106)	Installation: Assemble propeller shaft in correct position. Only tighten the bolts of the propeller shaft intermediate bearing after attaching the flexible coupling to the rear axle center assembly:
		Connect sections of propeller shaft.	AR41.10-P-0050-05DA
			*BA41.40-P-1001-01A
	Long-life grease (NLGI grade 2)		BB00.40-P-0266-02A
11	Unhook brake cables from automatic slack adjuster of parking brake		AR42.20-P-0525T
12	Unclip electrical feed lines (arrows) for the left rear RPM sensor (L6/3) and the right rear RPM sensor (L6/4), as well as for the right rear brake pad contact sensor (S10/4) and the level control from their retaining clips	On vehicles with AIRmatic, also unclip the electrical line for the shock absorbers.
13.1	Remove rear brake pads	Except model 211.076 /276 /077 /277 Secure the rear brake caliper to the vehicle to relieve the load on the brake hose in order to prevent the brake hose from being damaged during repair work.	AR42.10-P-1700R
13.2	Detach rear axle brake calipers	Model 211.076 /276 /077 /277 Secure the rear brake caliper to the vehicle to relieve the load on the brake hose in order to prevent the brake hose from being damaged during repair work.	AR42.10-P-0080RA
14	Drain fuel tank (18)	Vehicles with diesel engine except engine 629	AR47.10-P-4001T
		Engine 629	AR47.10-P-4001TJ
		Vehicles with gasoline engine	AR47.10-P-4001TB
15	Remove filler hose (17) of fuel tank (18)
16	Support the rear axle at the rear axle center assembly with a transmission jack and transmission platform	Transmission platform, refer to GOTIS http://gotis.aftersales.mercedes-benz.com Transmission jack, refer to GOTIS http://gotis.aftersales.mercedes-benz.com
17	Remove covers of spring control arms
18	Detach rear axle shock absorbers from spring control arms		*BA32.25-P-1002-03G
18	Detach rear axle shock absorbers from spring control arms		*BA32.25-P-1003-03A
19	Detach front rear axle carrier from frame floor; to do so, unscrew bolts of front rubber mounts (1a)	Installation: Recut and blow out the threads in the frame floor assembly to ensure a perfect threaded connection. Use new bolts.
19			*BA35.10-P-1001-01E
20	Lower transmission jack	When lowering, make sure that the fuel tank (18) is not damaged by the bolt (2) and that the filler hose (17) is not damaged by the rear axle carrier. Lower until the front rubber mounts can be removed and installed.
21	Remove front rubber mounts (1a) of rear axle suspension	Always replace front rubber mounts in pairs.	AR35.10-P-0040-02T
22	Install in the reverse order
23	Adjust parking brake		AR42.20-P-0540T
24	Check threaded connections of rear rubber mounts (1b) of rear axle suspension		AR35.10-P-0055-04T
25	Check oil level in rear axle differential and correct if necessary	Mixing of old universal hypoid gear oil and the new FE hypoid gear oil should be avoided due to the better fuel economy.	AR35.31-P-0520-03I
			*BF35.31-P-1001-01L
			*BF35.31-P-1002-01L
			*BF35.31-P-1003-01L
			*BF35.31-P-1004-01L
			*BF35.31-P-1006-01L
		Loctite 7063 cleaning spray (150 ml)	*BR00.45-Z-1046-04A
		Sealant, Omnifit 100H (50 g)	*BR00.45-Z-1061-01A
			*BA35.31-P-1002-02A
	Oil filler/drain screw on rear axle differential modified	Phased in as of 19.01.04	BT35.31-P-0015-01A
26.1	Activate SBC brake system using STAR DIAGNOSIS	Vehicles with Sensotronic Brake Control (SBC) The following steps should be run through in STAR DIAGNOSIS: Select "Initial startup after repair"/"Remove/install brake pads" menu item. Then process all the individual steps from top to bottom.
	Connect STAR DIAGNOSIS and read out fault memory		AD00.00-P-2000-04A
		STAR DIAGNOSIS diagnosis system
	Risk of accident when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work	Before starting engine, actuate brake pedal several times until the pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
26.2	Press the brake pedal several times until the brake pads contact the brake disks	Vehicles with Adaptive Brake (ABR) Firm resistance should be noticeable at the brake pedal.

REAR AXLE SHOCK ABSORBER

Number	Designation				Model 211.0 with code 489a AIRmatic	Model 211.2/6
BA32.25-P-1002-03G	Self-locking nut to spring control arm shock absorber	M10	Stage 1	Nm	50	50
BA32.25-P-1002-03G	Self-locking nut to spring control arm shock absorber	M10	Stage 2	∠°	90	90

REAR AXLE SHOCK ABSORBER

Number	Designation				Model 211 steel suspension
BA32.25-P-1003-03A	Self-locking nut for attaching shock absorber to spring control arm		Stage 1	Nm	-
			Stage 2	∠°	-
		M10		Nm	55

SUSPENSION STRUTS

Number	Designation		Model 211 AIRmatic	Model 211.2/6
BA32.25-P-1008-04B	Nut, rear air spring at spring control arm	Nm	150	150
BA32.25-P-1009-04B	Air suspension pressure line at rear axle distributor	Nm	2	2

PROPELLER SHAFT

Number	Designation			Model 211
BA41.10-P-1002-01A	Self-locking nut, flexible coupling to rear propeller shaft or rear axle differential.	M10	Nm	40
BA41.10-P-1002-01A		M12	Nm	60

PROPELLER SHAFT CENTER SUPPORT BEARING

Number	Designation			Model 211
BA41.40-P-1001-01A	Bolt, propeller shaft center support bearing to frame floor assembly	Self-tapping screw	Nm	25
		Bolt with washer	Nm	-
		Bolt with collar and self-centering tip	Nm	-
		Bolt with collar and without self-centering tip	Nm	-

REAR AXLE CARRIER

Number	Designation			Model 211
BA35.10-P-1001-01E	Self-locking bolt, front rear axle carrier rubber bushing to frame floor	Stage 1	Nm	90
BA35.10-P-1001-01E		Stage 2	∠°	60

DIFFERENTIAL HOUSING

Number	Designation		Model 211
BA35.31-P-1002-02A	Oil filler screw, differential	Nm	50

DIFFERENTIAL

Number	Designation			Model 211 except 211.077/277	Model 211.077/277, model 230.470/472/474/479
BF35.31-P-1001-01L	Filling capacity	210 mm dia. rear axle differential in rear axle differential 210E	Liters	1.6	-
BF35.31-P-1001-01L	Filling capacity	Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1002-01L	Filling capacity	Rear axle differential dia. 198 mm	Liters	1.1	-
BF35.31-P-1002-01L	Filling capacity	Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1003-01L	Filling capacity	Differential Ø 187 mm	Liters	1.0	-
BF35.31-P-1003-01L	Filling capacity	Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-
BF35.31-P-1004-01L	Filling capacity	Differential Ø 215 mm	Liters	1.2	1.2
BF35.31-P-1004-01L	Filling capacity	Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	BB00.40-P-0235-61A
BF35.31-P-1006-01L	Filling capacity	200 mm dia. rear axle differential in rear axle differential 200FE	Liters	1.1	-
BF35.31-P-1006-01L	Filling capacity	Specifications for Operating Fluids	Sheet	BB00.40-P-0235-07A	-

Fig 3: Identifying Wrench Socket (211 589 00 09 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1061-01A	Sealant, Omnifit 100H (50 g)	A 002 989 23 71
BR00.45-Z-1046-04A	Loctite 7063 cleaning spray (150 ml)	A 001 986 71 71 10