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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- E550 (211.072) >> Testing & Repair >> Replace rear muffler - AR49.10-P-4951T

Replace rear muffler - AR49.10-P-4951T

ENGINE 646 in MODEL 211 

Fig 1: Identifying Rear Muffler Components
G07506083Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REMOVING Removing     
DANGER Risk of injury  to skin and eyes caused by handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses. AS00.00-Z-0002-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Raise vehicle with lifting platform   AR00.60-P-1000T
2 Slacken pipe clamp (12)    
3 Unhook rear muffler (9/a) from exhaust rubber mounts (9/1, 9/2)    
4 Remove rear muffler (9/a)    
INSPECT Checking     
5 Check exhaust rubber mount (9/1, 9/2) for wear, replace if required.    
INSTALLING Install     
6 Hook rear muffler (9/a) into exhaust rubber mounts (9/1, 9/2) Lubricant *BR00.45-Z-1002-06A 
7 Align rear muffler (9/a) and attach firmly using a pipe clamp (12) to pipe or catalytic converter (111) TORQUE SPECIFICATION Model 211 without particulate filter *BA49.10-P-1003-01I 
TORQUE SPECIFICATION Model 211 with particulate filter code 474 *BA49.10-P-1016-01I 
INSPECT Checking     
8 Check installation position and clearance of exhaust system IMPORTANT The exhaust system must be mounted free of tension, align exhaust system if required.  
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.
 
9 Test run engine and check exhaust system for leaks    
EXHAUST SYSTEM

Number Designation Engine 646.8 Engine 646.951/ 961/962/ 963/966 without code 474 Engine 646.951/ 961/962/ 963/966 with code 474
BA49.10-P-1003-01I Nut, back muffler pipe clamp to three way catalytic converter Nm 20 20 -
BA49.10-P-1016-01I Nut, rear muffler pipe clamp to pipe Nm 20 - 20
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Lubricating paste, rubber parts 2.5 kg, DB supply specification 6867.00 A 000 989 01 60