Remove/install outer rear wheel well - AR63.10-P-0665T
MODEL 211.0
| Removing | |||
|---|---|---|---|
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| General information on MB materials | All models | AH98.00-P-9409-03A | |
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable body components remaining in vehicle (area to be repaired) | Tarp (fire-resistant) | |
| 3 | Remove rear fender | AR63.50-P-1400T | |
| 4 | Remove outer rear wheel well | AR63.10-P-0660-01T | |
| 5 | Ball cutter, dia. 12 mm Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot weld removing tool Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Cutting disk, 65 mm dia., 80 m/s (max. 23,500 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Straight grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
Figure | |
| Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 5 | Prepare outer rear wheel well for installation | AR63.10-P-0670-05T | |
| *BR00.45-Z-1001-07A | Round wire brush, braided, dia. 70 mm Hole punching pliers, dia. 7 mm Abrasive disk, dia. 115 mm, 80m/s (max. 13,250 RPM) Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angle grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
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| Install | |||
| 6 | Install outer rear wheel well | AR63.10-P-0670-06T | |
| Fig 3 | |||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers |
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| General information on riveting | AH60.00-P-0003-01N | ||
| Hand riveter PowerBird blind rivet tool http://gotis.aftersales.mercedes-benz.com Manual temporary fasteners, Ø6.4 mm - clamping range 0-15 mm, identification color silver Polygrip flat round head rivet, 6.4 x 14 mm Inert gas welder |
*BR00.45-Z-1001-13A | ||
| http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com Zinc dust paint suitable for spot welding |
*BR00.45-Z-1001-07A | ||
| 7 | Adjust gap dimensions on hoods, doors and covers | ||
| Rear fender/taillamp | *BE60.00-P-1003-01F | ||
| Trunk lid/upper rear fender | *BE60.00-P-1003-01F | ||
| Trunk lid cover/taillamp | *BE60.00-P-1003-01F | ||
| Rear door/upper side section | *BE60.00-P-1002-01F | ||
| Rear door/bottom side section | *BE60.00-P-1002-01F | ||
| Fuel filler flap | *BE60.00-P-1004-01F | ||
| 8 | Install rear fender | AR63.50-P-1400T | |
| 9 | Clean weld joints and metal flanges with wire brush | ||
| 10 | Clean repair areas and prime using primer filler | ||
| 11 | Seam sealing following repair | Supplement standard seals with MB body sealant. | AR97.10-P-4000T |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 12 | Paint repair areas and adjacent surfaces | ||
| 13 | Cavity preservation following repair work | ||
| Notes on cavity preservation | Model 211 | AH97.20-P-0001-01B | |
| 14 | Install all removed assembly parts | ||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 4.5 (± 0.5) |
| Front door to fender | Dimension "E" | mm | 4 (± 0.5) | ||
| Front door to rear door | Dimension "F" | mm | 4 (+1) | ||
| Front door to roof | Dimension "G" | mm | 4.5 (± 0.5) | ||
| Rear door to top of side section | Dimension "H" | mm | 4.5 (± 0.5) | ||
| Rear door to side section, bottom | Dimension "I" | mm | 3.5 (± 0.5) | ||
| See picture | AR60.00-P-0700-01T | ||||
| BE60.00-P-1003-01F | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 3.5 (+1) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 3.9 (+1) | ||
| Trunk lid to bumper | Dimension "L" | mm | 6.5 (-0.5/+1) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (± 0.5) | ||
| Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | 4.3 (+1) | ||
| See picture | AR60.00-P-0700-01T | ||||
| BE60.00-P-1004-01F | Gap dimension | Fuel filler flap | Dimension "O" | mm | 3.5 (± 0.5) |
| See picture | AR60.00-P-0700-01T | ||||
| BE60.00-P-1005-01F | Gap dimension | Liftgate spoiler/roof | Dimension "P" | mm | - |
| Rear-end door to rear fender | Dimension "Q" | mm | - | ||
| Taillamp in rear-end door to taillamp | Dimension "R" | mm | - | ||
| Rear-end door to bumper | Dimension "S" | mm | - | ||
| Rear window and D-pillar | Dimension "T" | mm | - | ||
| Front door to roof | Dimension "U" | mm | - | ||
| See picture | - |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4x14 | A 003 990 35 97 |