Remove/install rear wall between interior and trunk - AR64.20-P-1090T

MODEL 211.0 except CODE (287) Through-loading feature 

Fig 1: Identifying Rear Wall Between Interior And Trunk

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove
	Risk of explosion  from aluminum grinding dust, risk of injury  to respiratory system from inhaling dust	Wear protective respiratory mask, protective gloves and safety glasses.	AS60.00-Z-0007-01N
		Use suitable, grounded vacuum cleaner
	Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  from adhesive coming into contact with skin and eyes	Wear respiratory protection, protective gloves and safety glasses. Only pour glue into suitable and appropriately marked containers.	AS00.00-Z-0016-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Preliminary treatment of bonding surfaces	Model 171, 211, 215, 240, 414, 639	AH60.00-P-0008-01N
1	Remove rear shelf	Except electric rear window roller blind, code 540a	AR68.30-P-4580T
		With electric rear window roller blind, code 540a
		Do not disassemble rear shelf	AR68.30-P-4580TB
2	Remove center paneling in trunk		AR68.30-P-4810T
3	Remove detachable parts in area to be repaired
4	Cover all detachable body components that remain in the area to be repaired	Tarpaulin (fire-resistant)
5	Separate rear wall (1)		AR64.10-P-5746-01T
		Hot-air gun - 3000 W
		Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com
6	Prepare rear wall (1) for installation		AR64.10-P-5746-02T
	Recycle aluminum parts		OS60.00-P-0001-01N
		Aluminum workshop vehicle
		Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com
		Adhesive	*BR00.45-Z-1092-02A
	Install
7	Install rear wall (1)		AR64.10-P-5746-03T
	General information on riveting	Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639	AH60.00-P-0003-01N
		Clamping pliers
		Manual temporary fastener, 6.4 mm dia., clamping range 0 to 15 mm, identification color silver
		Hot-air gun - 3000 W
		PowerBird blind rivet tool
		http://gotis.aftersales.mercedes-benz.com
		Hand riveter
		Aluminum workshop vehicle
		Drill (electric/pneumatic)
		http://gotis.aftersales.mercedes-benz.com
		Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com
		Adhesive	*BR00.45-Z-1092-02A
		Polygrip flat/round head rivet, 6.4x14	*BR00.45-Z-1001-13A
8	Remove tarpaulin	On all covered parts remaining in vehicle.
9	Install rear shelf	Except electric rear window roller blind, code 540a	AR68.30-P-4580T
		With electric rear window roller blind, code 540a	AR68.30-P-4580TB
10	Install center paneling in trunk		AR68.30-P-4810T
11	Install all removed detachable body components

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1092-02A	Adhesive kit, body, 2-component adhesive	A 009 989 36 71
BR00.45-Z-1001-13A	Blind rivet 6.4x14	A 003 990 35 97