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Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End -- E550 (211.072) >> Testing & Repair >> Install rear wall - AR64.10-P-5746-03T

Install rear wall - AR64.10-P-5746-03T

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1092-02A Adhesive kit, body, 2-component adhesive A 009 989 36 71
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
Fig 1: Locating Holes (Area E)
G07508396Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  1. Remove gluing residues (area E).
    Fig 2: Locating Holes (Areas A, B, C And D)
    G07508397Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  2. Remove gluing residues (areas A, B, C and D).
  3. Install rear wall (1) and fasten with clamping pliers COMMERCIALLY AVAILABLE TOOLS .
  4. Drill dia. 6.5 mm holes for manual temporary fasteners COMMERCIALLY AVAILABLE TOOLS and fasten in rear wall (1) (areas A, B, C and D).
  5. Fasten rear wall (1) with manual temporary fasteners IMPORTANT .
  6. Drill remaining holes with dia. 6.5 mm bit (areas A, B, C and D).
    Fig 3: Locating Holes (Area E)
    G07508396Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  7. Drill dia. 6.5 mm rivet holes (area E).
  8. Remove rear wall (1) and deburr rivet holes on both sides (areas A, B, C, D and E).
  9. Remove grinding and drilling chips using wet/dry vacuum cleaner.
  10. Apply DP 490 2-component adhesive to rear wall (1).

    IMPORTANT Observe preliminary treatment of surfaces to be bonded.

    IMPORTANT Refer to the manufacturer's information for the curing and working times of the adhesive.

  11. Install rear wall (1) and fasten with manual temporary fasteners COMMERCIALLY AVAILABLE TOOLS .
    Fig 4: View Of Riveted Rear Wall (Areas A, B, C And D)
    G07508403Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  12. Rivet rear wall (1) with Polygrip aluminum/steel flat head rivet, dia. 6.4x14 (areas A, B, C and D).
    Fig 5: View Of Riveted Rear Wall (Area E)
    G07508404Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  13. Rivet rear wall (1) with Polygrip aluminum/steel flat head rivet, dia. 6.4x14 (area E).