Remove/install panoramic roof frame - AR77.21-P-0800T

MODEL 211.0 with CODE (413) Panoramic sliding roof 

MODEL 211.0 

with CODE (413) Panoramic sliding roof 

with CODE (419) Solar module for panoramic roof 

Fig 1: Identifying Panoramic Roof Frame Components

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removing
	Notes on Remove/install windows		AH67.10-P-1000-02RT
1	Open side window in front door.	To prevent panoramic roof frame (1) just bonded in, from being pressed out toward outside by air when closing the doors.
2	Prepare glue cartridge	Warm-up time is at least 20 minutes. Electric cartridge gun	AR77.21-P-0010-01TA
		Repair kit	*BR00.45-Z-1031-02A
3	Remove ornamental frame on windshield.		AR67.10-P-1200T
4	Remove headliner		AR68.30-P-4300TB
5	Remove front roller sun blind from panoramic roof.		AR77.21-P-0200T
6	Remove rear roller sun blind from panoramic roof		AR77.21-P-0201T
7	Cut frame seal (2) off of rear edge of rear glass roof (3) using suitable blade.
8	Mask roof paneling with suitable adhesive tape (4) on left and right.
9	Install cutting wire (5) through glue bead on panoramic roof frame (1) using pull-in device.	Install pull-in device in area of rear corner (arrow) of panoramic roof frame (1). Cutting wire Veritrac window removal tool
	Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut out panoramic roof frame (1) using cutting wire (5).	Veritrac window removal tool Cutting wire
11.1	Lift panoramic roof frame (1) until electrical connectors of solar module in rear area at bottom of panoramic roof frame (1) are accessible. Then disconnect electrical connectors.	Vehicles up to 31.5.06 with code (413) Panoramic sliding roof and with code (419) Solar module for panoramic roof Aid of helper required. Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
11.2	Lift panoramic roof frame (1) until electrical connectors on roof antennas in rear area at bottom of panoramic roof frame (1) are accessible. Then disconnect electrical connectors.	Vehicles as of 1.6.06 with code (494) USA version
		Aid of helper required Depending on the equipment, the electrical connector on the telephone antenna and GPS can be located on the left or right side of the vehicle or on both sides of the vehicle. If a dummy antenna is installed, instead of the roof antenna, the electrical connector is not required. Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
12	Remove panoramic roof frame (1) from body	Aid of helper required The panoramic roof frame (1) is damaged when removed and must always be replaced Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
	Install
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
13	Prepare panoramic roof frame (1) for installation		AR77.21-P-0800-02T
		Cutting blade Multicutter Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com	Figure
	Repair kit		*BR00.45-Z-1031-02A
14	Apply adhesive for panoramic roof frame (1).	Install panoramic roof frame (1) within five minutes before adhesive force of glue starts to decrease. Height of glue bead approx. 13 mm. Electric cartridge gun	AR77.21-P-0800-03T
		Repair kit	*BR00.45-Z-1031-02A
15	Install panoramic roof frame (1)	Move vehicle only after adhesive has dried sufficiently (approx. 1 h), otherwise, the strength of the adhesive joint is not ensured.	AR77.21-P-0800-04T
			*BE77.21-P-1001-01A
		Feeler gauge	Figure
		Spacer blocks	Figure
		Cup suction tool for window removal and installation http://gotis.aftersales.mercedes-benz.com
16	Remove adhesive tapes (4).
17	Position sealing lip for heated rear window () on rear glass roof (3).	Long wedge	Figure
18	Install panoramic rear roller sun blind		AR77.21-P-0201T
19	Install panoramic front roller sun blind		AR77.21-P-0200T
20	Install headliner		AR68.30-P-4300TB
21	Install windshield ornamental frame		AR67.10-P-1200T
22	Close side window in driver and passenger door	After adhesive has cured.

Fig 2: Identifying Long Wedge (115 589 03 59 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 4: Identifying Cutting Blade (124 589 21 63 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Spacer Blocks (211 589 03 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.