Replace complete side roof paneling - AR65.10-P-1020T
MODEL 211.0 When replacing center roof paneling
| Remove | |||
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr metal repairs. |
AS00.00-Z-0017-01A | |
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of high combustible materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor. |
AS00.00-Z-0007-01A | |
| General information on repairs to body | All models | AH60.00-N-0001-01A | |
| Measures for preventing damage to vehicles or components when performing arc welding work | All models | AH00.00-N-0005-01A | |
| Notes on paintwork repairs | All models | AH98.00-P-9408-02A | |
| General information on MB materials | All models | AH98.00-P-9409-03A | |
| 1 | Remove detachable body components in area to be repaired | ||
| 2 | Cover all detachable body components that remain in area to be repaired | Tarpaulin (fireproof) | |
| 3 | Remove center roof paneling | AR65.10-P-1000T | |
| 4 | Remove roof paneling at side | AR65.10-P-1020-01T | |
| Figure | |||
| Figure | |||
| Round wire brush, braided, dia. 70 mm Vario Drill WS 91 spot-weld loosening tool Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Cutting disc, dia. 65 mm, 80 m/s (max. 23,500 RPM) Hot air blower - 3000 W Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Wet/dry vacuum cleaner http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 5 | Prepare roof paneling at side | AR65.10-P-1020-02T | |
| Round wire brush, braided, dia. 70 mm Hole punching pliers, dia. 7 mm Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Body saw (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com |
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| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 6 | Weld in roof paneling at side | AR65.10-P-1020-03T | |
| Gap dimensions | *BE60.00-P-1002-01F | ||
| Figure | |||
| Round wire brush, braided, dia. 70 mm Electrode miller Clamping pliers Grinding disc, dia. 115 mm, 80 m/s (max. 13.250 RPM) Inert gas welder http://gotis.aftersales.mercedes-benz.com Drill (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Spot welder http://gotis.aftersales.mercedes-benz.com Angular grinder (electric/pneumatic) http://gotis.aftersales.mercedes-benz.com Hollow cavity preservation gun Sata HRS no. 11072 http://gotis.aftersales.mercedes-benz.com |
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| Sealant | *BR00.45-Z-1003-01A | ||
| MB preservative | *BR00.45-Z-1003-05A | ||
| 7 | Install center roof paneling | AR65.10-P-1000T | |
| 8 | Clean weld joints and metal flanges with wire brush | ||
| 9 | Clean areas to be repaired and prime with primer/filler | ||
| 10 | Seam sealing following repair | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 11 | Paint areas to be repaired and adjacent surfaces | ||
| 12 | Hollow cavity preservation following repair work | ||
| Notes on hollow cavity preservation | Models 124, 126, 129, 140, 170, 201, 202, 203, 208, 210, 211, 215, 220, 463, 671 | AH97.20-P-0001-01B | |
| 13 | Install all removed parts |
TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01F | Gap dimensions | Front door to A-pillar | Dim. "D" | mm | 4.5 (±0.5) |
| Front door to fender | Dim. "E" | mm | 4 (±0.5) | ||
| Front door to rear door | Dim. "F" | mm | 4 (+1) | ||
| Front door to roof | Dim. "G" | mm | 4.5 (±0.5) | ||
| Rear door to upper side section | Dim. "H" | mm | 4.5 (±0.5) | ||
| Rear door to lower side section | Dim. "I" | mm | 3.5 (±0.5) | ||
| Fig., see | AR60.00-P-0700-01T | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |