Replace complete center roof paneling - AR65.10-P-1000T

MODEL 211.0 

Fig 1: View Of Center Roof Paneling

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Removal
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on repairs to body		AH60.00-N-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
1	Prepare required workshop equipment and commercially available tools for repair	Workshop equipment and commercially available tools, see GOTIS http://gotis.aftersales.mercedes-benz.com
2	Remove windshield		AR67.10-P-1000P
3	Remove rear wall window		AR67.20-P-2000P
4	Remove all detachable body components in area to be repaired
5	Cover all detachable parts remaining vehicle with fireproof tarpaulin
6	Separate center roof paneling		AR65.10-P-1000-02T
		Spot weld milling cutter	Figure
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare center roof paneling		AR65.10-P-1000-03T
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
8	Install and weld in center roof paneling		AR65.10-P-1000-04T
		Spacer blocks	Figure
		Sealant	*BR00.45-Z-1003-01A
		Preservation agent	*BR00.45-Z-1003-05A
9	Clean weld joints and sheet metal flange with round wire brush
10	Clean repair areas
11	Prime area to be repaired using primer filler
12	Carry out seam sealing after repairs	Supplement standard seals with sealant.	AR97.10-P-4000T
		Sealant	*BR00.45-Z-1003-01A
13	Paint repair areas and adjacent surfaces
14	Apply additional cavity preservation	Cavity preservation gun see GOTIS http://gotis.aftersales.mercedes-benz.com	AR97.20-P-1500T
		Preservation agent	*BR00.45-Z-1003-05A
15	Remove tarp	On all covered parts remaining in vehicle.
16	Install windshield		AR67.10-P-1000P
17	Install rear wall window		AR67.20-P-2000P
18	Install all removed detachable body components

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Spacers (211 589 04 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42