LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2009 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Roof -- E550 (211.072) >> Testing & Repair >> Prepare side roof paneling - AR65.10-P-1020-02T

Prepare side roof paneling - AR65.10-P-1020-02T

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1002-02A Hole punching pliers, dia. 7 mm
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1004-03A Body saw (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
  1. Cut side roof paneling in area of C-pillar to size with body saw, crimp inwards using crimping pliers (arrows).
  2. Transfer hole for plug welding from vehicle to new part (area F1).
  3. Then grind connection surfaces to bare metal in shaded areas. Sand spot welding flanges to bare metal on both sides
  4. Coat insides of spot welding flanges with zinc dust paint.
    Fig 1: Identifying Side Roof Paneling Crimp Area & Hole For Plug Welding
    G07508493Courtesy of MERCEDES-BENZ OF NORTH AMERICA.