Install side roof paneling and weld in - AR65.10-P-1020-03T

TEST VALUES FOR GAPS ON HOODS, DOORS AND LIDS

Number	Designation				Model 211.0
BE60.00-P-1002-01F	Gap dimensions	Front door to A-pillar	Dim. "D"	mm	4.5 (±0.5)
		Front door to fender	Dim. "E"	mm	4 (±0.5)
		Front door to rear	Dim. "F"	mm	4 (+1)
		Front door to roof	Dim. "G"	mm	4.5 (±0.5)
		Rear door to upper side section	Dim. "H"	mm	4.5 (±0.5)
		Rear door to lower side section	Dim. "I"	mm	3.5 (±0.5)
			Fig., see		AR60.00-P-0700-01T

Fig 1: Identifying Feeler Gage (129 589 03 21 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05

1. Apply MB body sealant to foam parts.

   Remove and replace damaged foam parts.

2. Install and attach side roof paneling.
   Fig 2: Identifying Side Roof Paneling Attaching Area

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
   Fig 3: Identifying Side Roof Paneling Welding Areas

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
3. Weld in with side roof paneling (areas A to C).
4. Weld in with side roof paneling (area F1).
5. Weld in with side roof paneling (area D to F).
6. Grind MIG welds down flat (areas A to C and F1).
7. Flush side roof paneling with body solder in checked areas and smoothen.
   Fig 4: Identifying Side Roof Paneling Body Solder Flushing Areas

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
8. Drill holes from inside (areas G and H).
   Fig 5: Locating Hole Drilling Areas

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9. Mark holes along undamaged side of vehicle with special tool and drill.
   Fig 6: Marking Holes

   Courtesy of MERCEDES-BENZ OF NORTH AMERICA.