Replace complete center roof paneling - AR65.10-P-1000TA
MODEL 211.2
| Removal | |||
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| 1 | Prepare required workshop equipment and commercially available tools for repair | ||
| 2 | Remove windshield | AR67.10-P-1000P | |
| 3 | Remove rear-end door | AR72.20-P-3500T | |
| 4 | Remove all detachable body components in area to be repaired | ||
| 5 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 6 | Separate center roof paneling | AR65.10-P-1000-02TA | |
| *201589005100 | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 7 | Prepare center roof paneling | AR65.10-P-1000-03TA | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 8 | Install and weld in center roof paneling | AR65.10-P-1000-04TA | |
| *211589122300 | |||
| Sealant | *BR00.45-Z-1003-01A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| Rivet | *BR00.45-Z-1008-13A | ||
| 9 | Clean weld joints and sheet metal flange with round wire brush | ||
| 10 | Clean repair areas | ||
| 11 | Prime area to be repaired using primer filler | ||
| 12 | Carry out seam sealing after repairs | AR97.10-P-4000T | |
| Sealant | *BR00.45-Z-1003-01A | ||
| 13 | Paint repair areas and adjacent surfaces | ||
| 14 | Apply additional cavity preservation | AR97.20-P-1500T | |
| see GOTIS http://gotis.aftersales.mercedes-benz.com Preservation agent |
*BR00.45-Z-1003-05A | ||
| 15 | Remove tarp | ||
| 16 | Install windshield | AR67.10-P-1000P | |
| 17 | Install rear door | AR72.20-P-3500T | |
| 18 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1008-13A | Blind rivet, power window at left door 4.8X8 | A 003 990 24 97 |