Install and weld center roof paneling - AR65.10-P-1000-04TA

Fig 1: Identifying Set Of Spacer Blocks (211 589 12 23 00)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant, white, 310 ml, DB supply specification 6069.20	A 001 989 63 20
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05
BR00.45-Z-1008-13A	Blind rivet, power window at left door 4.8X8	A 003 990 24 97

Fig 2: Identifying Roof Panel Drilling Areas (5mm Holes)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Install and attach roof paneling.
Align using spacer blocks and attach using clamping pliers.
Drill dia. 5.0 mm rivet holes (areas K and L).
Fitting work is shown on right side of vehicle. Proceed analog on left side of vehicle.
Drill dia. 7 mm holes (see arrow).
File out front and center hole to oblong hole.
Remove roof.
Deburr holes and countersink.

Fig 3: Locating Vehicle Drilling Areas (7mm Holes)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Apply MB body sealant (area M).

Fig 4: Identifying MB Body Sealant Area
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 5: Identifying Roof Panel Weld And Rivet Areas
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Install and attach roof paneling.
Align using spacer blocks and attach using clamping pliers.
Weld in roof paneling with (areas A, B and C).
Rivet roof paneling and rear fender with 4.8 x 8 steel/steel blind rivet (areas K and L).
area K = approx. 40 cm from rear edge
Weld in roof paneling with (areas E, F, G, H, I and J).
Clean welds with wire brush.

Fig 6: Identifying Roof Paneling Weld Areas

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.