Adjust rear-end door - AR72.20-P-3510T
MODEL 211.2
MODIFICATION NOTES
| 21.7.08 | Remove, install fuse F33f88 newly included | Operation step 1, 16 |
| Normalize automatic rear-end door newly included | Step 17 |
| Adjust | |||
|---|---|---|---|
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Remove fuse F33f88 | On vehicles with code (890) Automatic rear-end door. | |
| Fuse and relay box, as-built configuration | Up to model year 06 including | GF54.15-P-0800T | |
| Fuse and relay box, as-built configuration | As of model year 07 YoM 06 | GF54.15-P-0800TM | |
| 2 | Loosen bolts (2) from both hinges (3) | ||
| 3 | Remove trim from rear end center assembly | AR68.30-P-4785TA | |
| 4 | Loosen bolts (4) at striker eye (5) | ||
| 5 | Remove lower paneling (6) from left and right D-pillar | AR68.30-P-4496T | |
| 6 | Loosen nuts (7) on Y-end stop (8) from left and right D-pillar | ||
| 7 | Push both Y-end-stops (8) in direction of travel | ||
| 8 | Adjust rear-end door (1) on hinges (3) | ||
| Gap dimensions on hoods, doors and lids | AR60.00-P-0700-01TA | ||
| *BE60.00-P-1005-01F | |||
| *129589032100 | |||
| 9 | Tighten bolts (2) on hinges (3) | ||
| *BA72.20-P-1004-02A | |||
| 10 | Adjust rear door (1) by moving striker eye (5) | ||
| Gap dimensions on hoods, doors and lids | AR60.00-P-0700-01TA | ||
| *BE60.00-P-1005-01F | |||
| *129589032100 | |||
| 11 | Tighten bolts (4) for striker eye (5) | *BA72.20-P-1002-02A | |
| 12 | Adjust both Y-end-stops (8) so that the Y-end-stops (8) make contact when the rear-end door (1) is closed. | ||
| 13 | Tighten nuts (7) on both Y-end-stops (8) | *BA72.20-P-1013-02A | |
| 14 | Install lower paneling (6) on left and right D-pillar | AR68.30-P-4496T | |
| 15 | Install rear center section paneling | AR68.30-P-4785TA | |
| 16 | Install fuse F33f88 | On vehicles with code (890) Automatic rear-end door. | |
| Fuse and relay box, as-built configuration | Up to model year 06 including | GF54.15-P-0800T | |
| Fuse and relay box, as-built configuration | As of model year 07 YoM 06 | GF54.15-P-0800TM | |
| 17 | Normalize automatic rear-end door | On vehicles with code (890) Automatic rear door | |
| Connect STAR DIAGNOSIS and read out fault memory | AD00.00-P-2000-04A |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.2 | |||
|---|---|---|---|---|---|
| BE60.00-P-1005-01F | Gap dimension | Liftgate spoiler/roof | Dimension "P" | mm | 7 (-0.5/+1) |
| Rear-end door to rear fender | Dimension "Q" | mm | 4.5 (±1) | ||
| Taillamp in rear-end door to taillamp | Dimension "R" | mm | 5 (±1) | ||
| Rear-end door to bumper | Dimension "S" | mm | 6 (±1.5) | ||
| Rear window and D-pillar | Dimension "T" | mm | 4.5 (±1) | ||
| Front door to roof | Dimension "U" | mm | 4,5 (-0.5/+1) | ||
| See picture | AR60.00-P-0700-01TA |
REAR-END DOOR
| Number | Designation | Model 211.2 | |
|---|---|---|---|
| BA72.20-P-1002-02A | Bolts to lock eye | Nm | 17 |
| BA72.20-P-1004-02A | Screws, door hinge to rear-end door | Nm | 30 |
| BA72.20-P-1013-02A | Nut, Y-end stop for rear-end door on D-pillar | Nm | 5 |