Remove/install partition wall on upper firewall - AR62.20-P-1221V: Notes
MODEL 171
| Remove | |||
|---|---|---|---|
| Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor. | - | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and undeburred vehicle parts. | - | |
| Deburr replacement panels. | |||
| 1 | Remove paneling in footwell | AR68.30-P-4010V | |
| 2 | Remove instrument panel carrier | AR68.10-P-1111V | |
| 3 | Remove front fender | AR88.10-P-1000V | |
| 4 | Remove engine hood | AR88.40-P-3000V | |
| 5 | Remove detachable parts in area to be repaired | ||
| 6 | Cover all attached parts remaining in vehicle | Tarpaulin (fireproof) | *WH58.30-Z-1001-40A |
| 7 | Remove partition wall on upper firewall (1) | AR62.20-P-1221-01V | |
| Figure | |||
| *WH58.30-Z-1002-01A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WH58.30-Z-1004-20A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Straight grinder (electric/pneumatic) | *WE58.40-Z-1002-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| 8 | Prepare partition wall on upper firewall (1) | AR62.20-P-1221-02V | |
| *WH58.30-Z-1002-02A | |||
| *WH58.30-Z-1001-03A | |||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install partition wall on upper firewall (1) | AR62.20-P-1221-03V | |
| General notes on riveting | Model 168, 171, 203, 209, 211, 215, 230, 240, 414, 639 | - | |
| *WH58.30-Z-1003-01A | |||
| *WH58.30-Z-1003-02A | |||
| *WH58.30-Z-1038-02A | |||
| *WH58.30-Z-1001-03A | |||
| *WH58.30-Z-1024-04A | |||
| *WE58.40-Z-1003-14A | |||
| *WH58.30-Z-1003-29A | |||
| Insert gas welder | *WE58.40-Z-1001-02A | ||
| Spot welder | *WE58.40-Z-1002-02A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Angular grinder (electric/pneumatic) | *WE58.40-Z-1003-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| Primer spray can with repair kit | *BR00.45-Z-1018-07A | ||
| Polygrip flat/round head rivet, 6.4x14 | *BR00.45-Z-1001-13A | ||
| 10 | Clean welds and sheet metal flange with round wire brush | *WH58.30-Z-1001-03A | |
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| 11 | Clean area to be repaired | ||
| 12 | Prime area to be repaired with priming filler | ||
| 13 | Carry out seam sealing after repairs | AR97.10-P-4000V | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 14 | Paint repair areas and adjacent surfaces | ||
| 15 | Apply additional cavity preservation | AR97.20-P-1500V | |
| Notes on cavity preservation | Model 124, 126, 129, 140, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 463, 639, 671, 690.6, 901, 902, 903, 904, 905 Model WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 | AH97.20-P-0001-01B | |
| Cavity preservation gun Sata HRS no. 11072 | *WE58.40-Z-1006-08A | ||
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 16 | Remove tarpaulin | ||
| 17 | Install instrument panel carrier | AR68.10-P-1111V | |
| 18 | Install paneling in footwell | AR68.30-P-4010V | |
| 19 | Install engine hood | AR88.40-P-3000V | |
| 20 | Install front fender | AR88.10-P-1000V | |
| 21 | Install all detachable body components in area to be repaired |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1003-01A | Electrode miller |
| WH58.30-Z-1002-02A | Hole punching pliers, dia. 7 mm |
| WH58.30-Z-1003-02A | Clamping pliers |
| WH58.30-Z-1038-02A | Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
| WH58.30-Z-1004-20A | Hot-air gun |
| WH58.30-Z-1003-29A | Hand riveter |
| WH58.30-Z-1001-40A | Tarp (fire-resistant) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-02A | Inert gas welder |
| WE58.40-Z-1002-02A | Spot welder |
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
| WE58.40-Z-1006-08A | Cavity preservation gun |
| WE58.40-Z-1003-14A | Blind rivet tool |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-01A | Sealant | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Preservation agent A | 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1018-07A | Primer spray can with repair kit | A 000 986 32 50 |
| BR00.45-Z-1001-13A | Rivet | A 003 990 35 97 |