Remove/install front fenders - AR88.10-P-1000V
MODEL 171.4
Shown on right front fender
Shown on right front fender
| Remove | |||
|---|---|---|---|
| 1 | Open engine hood and raise to vertical position | AR88.40-P-1000V | |
| 2 | Remove bolts (13) | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 3 | Remove left and right door sill molding | AR68.30-P-4100V | |
| 4 | Remove inner fender rear section in left and right rear front fender (1) | AR88.10-P-1300V | |
| 5.1 | Remove windshield washer fluid reservoir | When removing right fender (1) | AR82.35-P-6000V |
| 6 | Loosen inner fender rear section in left and right rear front fender (1) until bolts (3, 5, 6) are accessible. | ||
| Remove/install inner fender in front fender | AR88.10-P-1300V | ||
| 7 | Loosen longitudinal member (8) from longitudinal member in front area with mounting wedge until nuts (9) are accessible | ||
| Fig 3 | |||
| 8 | Unscrew nuts (9). | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 9 | Unscrew bolts (3) from front bumper (4) | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 10 | Unscrew bolt (5) from lamp unit mount (7) | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 11 | Loosen bolt (6) on lamp unit bracket (7) | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 12 | Remove bolts (2) | Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A |
| 13 | Remove front fender (1) | ||
| 14.1 | Drill out rivets (14) and remove retaining strip (15) from front fender (1) | When replacing front fender (1) | |
| Rechargeable drill/screwdriver | *WH58.30-Z-1007-20A | ||
| Install | |||
| 15.1 | Glue new spacer (10) to front fender (1). | When replacing front fender (1) | |
| 16.1 | Rivet retaining strip (15) with front fender (1) | When replacing front fender (1) | |
| *WH58.30-Z-1003-29A | |||
| 17 | Position front fender (1) at installation location and fasten with nuts (9) and bolts (3, 5, 6) | ||
| 18 | Adjust transition and gap between front fender (1) and front door and A-pillar and tighten bolts (2). | ||
| Gap between front door to fender and gap between fender to A-pillar | *BE60.00-P-1002-01L | ||
| Fig 4 | |||
| 19 | Tighten nuts (9) | *BA88.10-P-1003-01B | |
| 20 | Lower vehicle with lifting platform | ||
| 21 | Adjust gap between front fender (1) and engine hood and tighten bolts (13) | Gap, engine hood to fender | *BE60.00-P-1001-01L |
| *BA88.10-P-1002-01B | |||
| Fig 4 | |||
| 22 | Raise vehicle with lifting platform | AR00.60-P-1000V | |
| 23 | Tighten bolts (3, 5, 6) on front bumper (4) and lamp unit mount (7) | ||
| 24.1 | Install washer fluid reservoir of windshield washer system | When installing right front fender (1). | AR82.35-P-6000V |
| 25 | Install inner fender rear section in left and right front fender (1). | AR88.10-P-1300V | |
| 26 | Fasten inner fender front section in left and right front fender (1). | ||
| Remove/install inner fender in front fender | AR88.10-P-1300V | ||
| 27 | Fasten longitudinal member paneling (8) | ||
| 28 | Install left and right door sill molding | AR68.30-P-4100V | |
| 29 | Repair paint damage on visible screw heads with touch-up paint pen | ||
| 30 | Close engine hood | AR88.40-P-1000V | |
| 31.1 | Install model plate on front fender (1) | When replacing front fender (1) on model 171.442 up to production date 2.10.05. | AR88.10-P-1001V |
TEST AND ADJUSTMENT VALUES FOR GAP DIMENSIONS
| Number | Designation | Model 171 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01L | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.0 (+0.8) |
| Engine hood to headlamp | Dimension "R" | mm | 3.0 (± 1.2) | ||
| Radiator grille to headlamp | Dimension "N" | mm | 3.0 (± 1.2) | ||
| See picture in | - | ||||
| BE60.00-P-1002-01L | Gap dimension | Front door to fender | Dimension "H" | mm | 3.0 (+0.8) |
| Fender to A-pillar | Dimension "Q" | mm | 2.0 (+1.5/-0.5) | ||
| Front door to rear fender | Dimension "P" | mm | 3.0 (+0.8) | ||
| See picture in | - | ||||
FENDER
| Number | Designation | Model 171 | |
|---|---|---|---|
| BA88.10-P-1002-01B | Nut/bolt, fender to body | Nm | 8 |
| BA88.10-P-1003-01B | Nut for fender on adjustment bolt | Nm | 8 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1007-20A | Cordless drill/driver |
| WH58.30-Z-1003-29A | Hand riveter |