Remove/install power steering pump - AR46.30-P-0500GZS
MODEL 164, 209, 211, 219, 251 with ENGINE 156
Shown on model 164
| Remove/install | |||
|---|---|---|---|
| Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. | Keep body parts and limbs well clear of moving parts. | AS00.00-Z-0011-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid. | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| 1 | Open engine hood | Model 164 | AR88.40-P-1000GZ |
| Model 209 | AR88.40-P-1000Q | ||
| Model 211 | AR88.40-P-1000T | ||
| Model 219 | AR88.40-P-1000TX | ||
| Model 251 | AR88.40-P-1000RT | ||
| 2 | Remove front engine cover | ||
| 3 | Remove left intake air duct (9) | ||
| 4 | Release refrigerant intake line of air conditioning system from mounting clamp (10) on left of engine compartment | Model 164, 251 | |
| 5 | Extract oil from expansion reservoir of power steering pump (1). | Figure | |
| 6.1 | Remove electric fan | Model 209 | AR20.40-P-5000QB |
| 6.2 | Remove fan shroud | Model 211 | AR20.40-P-6800TC |
| Model 219 | AR20.40-P-6800TZ | ||
| 7 | Remove poly-V belt | Model 164, 251 | AR13.22-P-1202GZS |
| Model 209, 211, 219 | AR13.22-P-1202TMG | ||
| 8 | Raise vehicle with lifting platform | Model 164 | AR00.60-P-1000GZ |
| Model 209 | AR00.60-P-1000P | ||
| Model 211 | AR00.60-P-1000T | ||
| Model 219 | AR00.60-P-1000TX | ||
| Model 251 | AR00.60-P-1000RT | ||
| 9 | Remove lower engine compartment paneling | ||
| Model 164 | AR61.20-P-1105GZ | ||
| Model 209 | AR61.20-P-1105P | ||
| Model 211 | AR61.20-P-1105T | ||
| Model 219 | AR61.20-P-1105TX | ||
| Model 251 | AR61.20-P-1105RT | ||
| 10 | Unscrew bolts of bracket of power steering pressure line on the engine oil pan and hang up pressure line to one side | *BA46.30-P-1008-01O | |
| 11 | Detach refrigerant compressor (A9) | ||
| Model 164 | AR83.55-P-5300GZ | ||
| Model 209, 211, 219 | AR83.55-P-5300TMG | ||
| Model 251 | AR83.55-P-5300RT | ||
| 12 | Remove front section of fender liner in left front fender | ||
| Model 164 | AR88.10-P-1310GZ | ||
| Model 251 | AR88.10-P-1310RT | ||
| 13 | Remove banjo bolt (7) from connection for high-pressure expansion hose (8) on power steering pump (1) | *BA46.30-P-1007-01O | |
| Figure | |||
| 14.1 | Unscrew bolt of support (5) on power steering pump | Model 209 |
*BA46.30-P-1005-01O |
| 14.2 | Remove bolts (4) of support (5) | Model 164, 211, 219, 251 |
*BA46.30-P-1004-01O |
| *BA46.30-P-1005-01O | |||
| 15 | Remove support (5) of power steering pump (1) | Model 164, 211, 219, 251 | |
| 16 | Cut through cable tie behind power steering pump | ||
| 17 | Remove screw (6) | *BA46.30-P-1002-01O | |
| 18 | Remove bolt (2) | *BA46.30-P-1001-01O | |
| 19 | Disconnect hose (3) of expansion reservoir from power steering pump (1) | Figure | |
| 20 | Remove power steering pump (1) from below | ||
| 21 | Install in the reverse order | ||
| 22 | Fill power steering pump and bleed | Model 164 | AR46.30-P-0010GZ |
| Model 209 | AR46.30-P-0010P | ||
| Model 211 | AR46.30-P-0010TS | ||
| Model 219 | AR46.30-P-0010TY | ||
| Model 251 | AR46.30-P-0010RT | ||
| *BF46.20-P-1001-01C | |||
| *BF46.20-P-1001-01A | |||
| *BF46.20-P-1001-01D | |||
| Checking | |||
23 |
Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running Check the steering system for leaks when the engine is running. | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A |
POWER STEERING PUMP
| Number | Designation | Engine 156 in model 164, 209, 211, 219, 251 | ||
|---|---|---|---|---|
| BA46.30-P-1001-01O | Bolt, power steering pump bracket to timing case cover | M8 X 30 | Nm | 20 |
| M8 X 35 | Nm | 20 | ||
| BA46.30-P-1002-01O | Bolt, power steering pump bracket to crankcase | M8 X 90 | Nm | 20 |
| BA46.30-P-1004-01O | Bolt, support bracket to cylinder crankcase | M8 X 35 | Nm | 20 |
| BA46.30-P-1005-01O | Bolt, support bracket to power steering pump | M8 X 35 | Nm | 20 |
| BA46.30-P-1007-01O | High-pressure expansion hose to power steering pump | Nm | 40 | |
| BA46.30-P-1008-01O | Bolt, power steering pressure line bracket to engine oil pan | Nm | 10 | |
STEERING GEAR
| Number | Designation | Model 164 | ||
|---|---|---|---|---|
| BF46.20-P-1001-01C | Power steering | Filling capacity | Liters | ≈ 1.2 |
| MB steering gear oil | Sheet | BB00.40-P-0236-03A | ||
STEERING GEAR
| Number | Designation | Model 251 with engine 156 | ||
|---|---|---|---|---|
| BF46.20-P-1001-01D | Power steering | Filling capacity | Liters | ≈ 1.2 |
| MB steering gear oil | Sheet | BB00.40-P-0236-03A | ||
STEERING GEAR
| Number | Designation | Model 209 | Model 211 | Model 219 | ||
|---|---|---|---|---|---|---|
| BF46.20-P-1001-01A | Power steering | Filling capacity | Liters | ≈ 1, 0 | ≈ 1.1 | ≈ 1, 0 |
| MB steering gear oil | Sheet | BB00.40-P-0345-00A | BB00.40-P-0345-00A | BB00.40-P-0345-00A | ||