LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2008 >> G500 >> Repair and Diagnosis >> Accessories & Equipment >> Communication Devices >> Electrical, Equipment & Instructions -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install steering column module - AR54.25-P-2802GS

Remove/install steering column module - AR54.25-P-2802GS

MODEL 463.244/245/247/248/249/250/254/309/322/323/332/333 as of 1.7.02 up to 31.5.04, 463.243/246 up to 31.5.04 

Fig 1: Identifying Steering Column Module Remove/Install Components
G07742205Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Removal/installation     
1.1 Activate Service mode in Tele-Aid emergency call system Only for models 463.243/244/245/247/248/250/254/309/322/323/332/333 with TeleAid - car telephone emergency call system, code ET2 AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system   AH82.95-P-0001-01GA
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged lead-acid batteries No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and safety glasses. Pour battery acid only into suitable and appropriately marked containers. AS54.10-Z-0001-01A
2 Disconnect battery ground cable All models except 463.248 with special protection version, code 979 AR54.10-P-0003G 
    Model 463.248 with special protection version code 979 AR54.10-P-0003PM
NOTES Notes on battery All models AH54.10-P-0001-01A
3 Remove clock spring contact   AR46.10-P-0200GS
4 Remove steering angle sensor (B24/8)   AR46.10-P-0300GS
5 Remove TPM with variable speed limiter switch (S40/4)   AR54.25-P-2803GS 
6 Remove steering column adjustment switch (S59)   AR54.25-P-2804GS 
7 Unscrew clamp screw (2) IMPORTANT The clamp screw (2) remains in the steering column switch module (3).  
8 Detach steering column switch module (3) from the jacket tube IMPORTANTInstallation:  The plug (5) must latch completely in the coupling (6) on the jacket tube.  
9 Remove bolts (4).    
10 Remove combination switch (S4)    
11 Detach steering column module (N80) from steering column switch module (3)    
12 Install in the reverse order    
13.1 Deactivate service mode in TELE AID emergency call system Only for models 463.243/244/245/247/248/250/254/309/322/323/332/333 with TeleAid - car telephone emergency call system, code ET2 AR82.95-P-0005-03GR
IMPORTANT Notes regarding the Tele-Aid emergency call system   AH82.95-P-0001-01GA
14 Read out fault memory and erase [E STAR DIAGNOSIS Stored faults which can result from lines being disconnected or from simulation during removal and installation or test work, have to be processed and erased in the fault memories after completing the work  
IMPORTANT Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
      *WH58.30-Z-1048-13A 
15 Perform basic programming   AR00.19-P-0200P
INSPECT Check     
16 Perform a function test IMPORTANT Check all functions of the multifunction steering wheel and switch on the jacket tube.  
17 Conduct a road test IMPORTANT Check the turn signal indicator reset during a road test: The correct turn signal indicator reset is no longer guaranteed if the steering wheel is offset by more than one tooth.
Airbag indicator lamp: The SRS indicator lamp must not light up at full steering angle in both directions.
Position of steering wheel: If the steering wheel is not on straight, offset it by a maximum of one tooth, in the event of a larger deviation:↓
 
    Check and adjust toe on front axle AR40.20-P-0323GG
COMMERCIALLY AVAILABLE TOOLS

Number Designation  
WH58.30-Z-1048-13A STAR DIAGNOSIS diagnostic system, Compact Passenger Car 6511 1801 00