Remove/install outer rear wheel well - AR63.10-P-0665CW
WARNING: This page is about a different car, the 2011 Mercedes-Benz C300, 2010 Mercedes-Benz C300, 2009 Mercedes-Benz C300, and 2008 Mercedes-Benz C300. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 204.0/ 3
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on body repair | AH60.00-N-0001-01A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove rear fender | Model 204.0 Model 204.3 |
AR63.50-P-1400CW AR63.50-P-1400CC |
| 3 | Remove all detachable parts in repair area. | The fuel tank must be removed when replacing outer rear right wheel well (1). | |
| 4 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 5 | Separate outer rear wheel well (1) | AR63.10-P-0660-01CW | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 6 | Prepare outer rear wheel well (1) for installation | AR63.10-P-0670-05CW | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Installing | |||
| 7 | Install outer rear wheel well (1), fit and weld in | AR63.10-P-0670-06CW | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Fig 2 | |||
| 204.0 Rear door to lower side section | *BE60.00-P-1002-01U | ||
| 204.0 Trunk lid to upper rear fender | *BE60.00-P-1003-01U | ||
| 204.0 Trunk lid to taillamp | *BE60.00-P-1003-01U | ||
| 204.0 Rear fender to taillamp | *BE60.00-P-1003-01U | ||
| 204.0 Fuel filler flap (circumferential) | *BE60.00-P-1004-01U | ||
| 204.3 Front door to rear fender | *BE60.00-P-1002-01W | ||
| 204.3 Trunk lid to upper rear fender | *BE60.00-P-1003-01W | ||
| 204.3 Trunk lid to bumper | *BE60.00-P-1003-01W | ||
| 204.3 Rear fender to taillamp | *BE60.00-P-1003-01W | ||
| 204.3 Fuel filler flap (circumferential) | *BE60.00-P-1004-01W | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet 6.4 X14 | *BR00.45-Z-1001-13A | ||
| 8 | Adjust gap dimensions on hoods, doors and lids | AR60.00-P-0700-01CW | |
| Fig 2 | |||
| 204.0 Rear door to lower side section | *BE60.00-P-1002-01U | ||
| 204.0 Trunk lid to upper rear fender | *BE60.00-P-1003-01U | ||
| 204.0 Trunk lid to taillamp | *BE60.00-P-1003-01U | ||
| 204.0 Rear fender to taillamp | *BE60.00-P-1003-01U | ||
| 204.0 Fuel filler flap (circumferential) | *BE60.00-P-1004-01U | ||
| 204.3 Front door to rear fender | *BE60.00-P-1002-01W | ||
| 204.3 Trunk lit to upper rear fender | *BE60.00-P-1003-01W | ||
| 204.3 Trunk lid to bumper | *BE60.00-P-1003-01W | ||
| 204.3 Rear fender to taillamp | *BE60.00-P-1003-01W | ||
| 204.3 Fuel filler flap (circumferential) | *BE60.00-P-1004-01W | ||
| 9 | Install rear fender | Model 204.0 Model 204.3 |
AR63.50-P-1400CW AR63.50-P-1400CC |
| 10 | Clean weld joints and sheet metal flanges with rotary wire brush | ||
| 11 | Clean repair areas | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Carry out seam sealing after repairs | Supplement standard sealant with white 310 ml DBL 6069.20 sealant. | AR97.10-P-4000CW |
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents | Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. | AS97.00-Z-0001-01A | |
| 15 | Apply additional cavity preservation | AR97.20-P-1500CW | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| Cavity sealant, solvent-free (1 l container) | *BR00.45-Z-1003-05A | ||
| 16 | Remove tarp | On all covered parts remaining in vehicle. | |
| 17 | Install all detachable body components in area to be repaired. | ||
CHECK VALUES FOR GAPS
| Number | Designation | Model 204.0 | |||
|---|---|---|---|---|---|
| BE60.00-P-1002-01U | Gap dimension | Front door to fender | Dimension "G" | mm | 4 (+1/-0.5) |
| Front door to rear door | Dimension "H" | mm | 4 (+1/-0.5) | ||
| Front door to roof frame | Dimension "I" | mm | 15 (+0.5/-1) | ||
| Rear door to roof frame | Dimension "J" | mm | 15.5 (+1/-0.5) | ||
| Rear door to side section, bottom | Dimension "K" | mm | 4 (+1/-0.5) | ||
| Driver door cover to rear door cover | Dimension "W" | mm | 4 (+1.5) | ||
| See illustration | AR60.00-P-0700-01CW | ||||
| BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dimension "L" | mm | 4 (± 1) |
| Trunk lid to rear lamp unit | Dimension "M" | mm | 4 (± 1) | ||
| Trunk lid to bumper | Dimension "N" | mm | 5.5 (± 1) | ||
| Rear fender to rear lamp unit | Dimension "O" | mm | 1 (± 1) | ||
| Taillamp to bumper | Dimension "P" | mm | 2 (± 1) | ||
| Taillamp, trunk lid to taillamp | Dimension "M1" | mm | - | ||
| See illustration | AR60.00-P-0700-01CW | ||||
| BE60.00-P-1004-01U | Gap dimension | Fuel filler flap (around) | Dimension "Q" | mm | 3.0 (± 0.5) |
| See illustration | AR60.00-P-0700-01CW | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet 6.4 X14 | A 003 990 35 97 |