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Remove/install spring control arm on front axle - AR33.15-P-0170SY

MODEL 221.0 /1, 216 with CODE (487) Active Body Control (ABC) 

Fig 1: Identifying Front Axle Spring Control Arm Components (1 Of 2)
G07586425Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Front Axle Spring Control Arm Components (2 Of 2)
G07586426Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

1.4.08 SWZ 171 589 00 34 00 replaced with SWZ 140 589 00 63 00 and SWZ 230 589 00 33 00 added Operation step 6  
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the parts will be affected    
IMPORTANT Notes on Active Body Control suspension   AH32.50-P-0001-01N
INSTALLATION IMPORTANT Only tighten nuts and bolts of chassis components when vehicle is in a ready-to-drive condition.    
1 Remove front wheel    
REFER TO MAINTENANCE Remove/install wheels   AP40.10-P-4050SX
2 Remove engine compartment paneling   AR61.20-P-1105SX
3 Loosen nut (17c) NOTES Do not twist bolt (17a). Always counterhold the bolt (17a) when slackening the nut (17c), otherwise the lock tabs for camber adjustment in the rubber mount (17d) will be sheared off.
IMPORTANTInstallation:  Screw nut (17c) of bolt (17a) all the way on until it abuts, but do not tighten yet so that the rubber mount (17d) can twist when the vehicle is rocked to settle the suspension. Do not tighten nut (17c) until in ready-to-drive condition.
 
    TORQUE SPECIFICATION *BA33.20-P-1005-01M
4 Remove bolt (4) from spring control arm (17) TORQUE SPECIFICATION *BA42.30-P-1002-01J
5 Remove nut (40a) from spring control arm (17) TORQUE SPECIFICATION *BA32.25-P-1007-04L
6 Press suspension strut (40) SPECIAL TOOLSPECIAL TOOL out of spring control arm (17) using puller and thrust piece SPECIAL TOOL Model 221 with nut (40a) M14 Fig 3
    SPECIAL TOOL Model 221 with nut (40a) M14 Figure
    SPECIAL TOOL Model 216, 221 with nut (40a) M16 Fig 6
    SPECIAL TOOL Model 216, 221 with nut (40a) M16 Fig 5
7 Detach spring control arm (17) from steering knuckle (5)   AR33.15-P-0170-01SX 
    TORQUE SPECIFICATION *BA33.20-P-1003-01M
    SPECIAL TOOL Figure
8 Pull bolt (17a) out of front axle carrier (6)    
9 Remove spring control arm (17) downwards    
INSPECT Checking     
10 Check rubber mount (17d) in spring control arm (17) for damage IMPORTANT Replace rubber bushing (17d), if necessary:
↓
 
    Extract/press in rubber mount on spring control arm. AR33.15-P-0170-02SX 
    SPECIAL TOOL Figure
    SPECIAL TOOL Figure
11 Check rubber boot and supporting joint in spring control arm (17) for damage IMPORTANT If necessary: Replace spring control arm (17).  
12 Check rubber boot and ball joint in suspension strut (40) for damage IMPORTANT Replace suspension strut (40), if necessary:
↓
Remove/install front suspension strut.
AR32.25-P-1017SY
13 Install in the reverse order    
14 Perform wheel alignment check   AR40.20-P-0200SX
WHEEL LOCATION, HUB

Number Designation Model 216 without 4MATIC Model 221.00/02/05/07/09/10/12/15/17/19 without 4MATIC without code Z07/Z07+Z19
BA33.20-P-1003-01M Self-locking nut, track control arm to stub axle   Stage 1 Nm 40 40
  Stage 2 ∠° 150 150
BA33.20-P-1005-01M Self-locking nut, spring control arm to front axle carrier   Stage 1 Nm 80 80
Hexagon Stage 2 ∠° 150 150
Torx Stage 2 ∠° - 180
FRONT AXLE RPM SENSOR

Number Designation Model 216 Model 221
BA42.30-P-1002-01J Bolt, RPM sensor wiring bracket to spring control arm Nm 8 5
SUSPENSION STRUTS

Number Designation Model 216 without 4MATIC Model 221 with code 487 (ABC)
BA32.25-P-1007-04L Nut, front suspension strut to spring control arm M14 Nm - 110
M16 Nm 200 200
Fig 3: Identifying Puller (123 589 08 33 00)
G07510543Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Thrust Piece (140 589 00 63 00)
G07510541Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Thrust Piece (216 589 00 34 00)
G07510544Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Puller (230 589 00 33 00)
G07510540Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Puller (221 589 02 33 00)
G07543177Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Press Out/In Tool (220 589 06 43 00)
G07514768Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Set Of Thrust Pieces (221 589 01 34 00)
G07543203Courtesy of MERCEDES-BENZ USA