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Home >> Mercedes Benz >> 2007 >> G55 >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Front End & Firewall >> Testing & Repair >> Remove/install right front wheel well paneling - AR62.20-P-1223GR

Remove/install right front wheel well paneling - AR62.20-P-1223GR

MODEL 463.243 /244 /245 /246 /247 /248 /249 /250 /254 /270 /271 /303 /306 /309 /322 /323 /332 /333 /336 /340 /341 /346 

Fig 1: Identifying Right Front Wheel Well Paneling Components (1 Of 3)
G07711059Courtesy of MERCEDES-BENZ USA

Illustrated on model 463.248 

Fig 2: Identifying Right Front Wheel Well Paneling Components (2 Of 3)
G07711060Courtesy of MERCEDES-BENZ USA

Shown on model 463.323 

Illustrated on model 463.248 

Fig 3: Identifying Right Front Wheel Well Paneling Components (3 Of 3)
G07711061Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant All engines AH20.00-N-2080-01A
NOTES Notes on self-locking nuts and bolts All models AH00.00-N-0001-01A
1 Open engine hood and raise to vertical position   AR88.40-P-1000GG
2.1 Remove engine cover with integrated air filter vertically upward from cylinder head hoods Engine 112.945 in model 463.244/245/250
Engine 113.962 in model 463.247/248/249/ 254
Engine 113.993 in model 463.270/271
Engine 113.982 in model 463.243/246
 
2.2 Remove air filter housing Engine 628.962 in model 463.309/332/333 AR09.10-P-1050GD
Engine 612.965 in MODEL 463.322/323 AR09.10-P-1050GI
2.3 Remove right air filter housing Engine 642 model 463 AR09.10-P-1150GYA
3 Remove hot film mass air flow sensor with air intake pipe IMPORTANT Only on engine 628.962 in model 463.309/332/333
IMPORTANT Remove only right air intake pipe.
AR07.07-P-1454GD
4 Remove right front fender   AR88.10-P-1000GR
5 Remove coolant expansion reservoir Engine 112.945 in model 463.244/245/250
Engine 113.962 in model 463.247/248/249/ 254
Engine 628.962 in model 463.309/332/333
Engine 113.982 in model 463.243/246
Engine 113.993 in model 463.270/271
AR20.30-P-4950GR
Engine 612.965 in MODEL 463.322/323 AR20.30-P-4950GS
Engine 642 in model 463 AR20.30-P-4950GY
6 Remove windshield washer fluid reservoir IMPORTANT Only on model 463.243/244/245/246/247/ 248/249/250/254/270/271/309/332/333 AR82.35-P-6000GR
7 Remove front bumper Model 463.243/244/245/246/247/248/249/ 250/254/309/322/323/332/333 AR88.20-P-2000GS
Model 463.270/271/303/306/336/340/ 341/346 AR88.20-P-2000GX
8 Remove antenna splitter IMPORTANT Only on model 463.250/254/303/306/309 AR82.70-P-8953GR
9 Remove engine hood catch Model 463.243/244/245/246/247/248/249/ 250/254/303/306/322/323/336/340/341/ 346 AR88.40-P-3200GR
Model 463.270/271 with engine 113.993
Model 463.309/332/333 with engine 628.962
AR88.40-P-3200GM
10 Remove boost pressure control pressure transducer (Y31/5) IMPORTANT Only on model 463.322/323 with engine 612.965  
11 Remove vacuum reservoir (A) IMPORTANT Only on model 463.322/323 with engine 612.965  
12 Detach right front wheel well ground (W3/1)    
13 Disconnect air conditioning connector (X53/1)    
14 Remove refrigerant line (1) and receiver/drier (2) from wheel well panel (3) IMPORTANT Do not open refrigerant line (1) and fluid reservoir (2).  
15 Remove refrigerant hose (6) from coolant circulation pump (M13)    
16 Detach adapter (7) from coolant pipe (8) and push towards the front    
17 Disconnect electrical connector and hose connections from charge air cooler circulation pump (M44) IMPORTANT Only on model 463.309/322/323/332/333/ 270/271  
18 Disconnect right front brake pad contact sensor connector (X88/13)    
19 Disconnect right front ABS RPM sensor connector (X62/27)    
20 Disconnect electrical connector from horn 2 (H2/1)    
21 Loosen mount for wiring harness (4) and hose line (5) from wheel well paneling (3)    
22 Remove wiring harness (4) and hose line (5) through wheel well paneling (3) toward rear    
23 Remove crossbar (10)    
24 Unscrew nuts (11)    
25 Remove bolt (12) for mount on wheel well paneling (3) from frame TORQUE SPECIFICATION *BA60.80-P-1002-01A 
26 Remove cover panel (14)    
27 Remove bolt (15)    
28 Remove additional fan frame IMPORTANT Only on model 463.243/244/245/246/247/ 248/249/250/254/332/323  
29 Separate other connections on wheel well paneling (3) from engine, firewall and front end    
30 Remove wheel well paneling (3)    
31 Install in the reverse order    
32 Perform function check on all removed units    
CAB, CAB MOUNTING

Number Designation Model 463
BA60.80-P-1002-01A Bolt, body to frame Nm 43