Replace complete side wall on C-pillar on inside - AR63.10-P-0700P

MODEL 203.0 

Fig 1: Identifying Interior C-Pillar Side Wall And C-Pillar Paneling

	Remove
	Risk of injury  from grazing or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and untrimmed vehicle parts. Deburr metal repairs.	AS00.00-Z-0017-01A
	Risk of death.  Death may result if vehicle slips or topples from the lifting platform.	Align vehicle between the columns of the hydraulic hoist and position the four support plates below the hoist support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	The high voltage used for arc welding presents a lethal hazard. Explosion hazard  when welding in area of materials easily inflammable. Injury hazard  from welding spatter and UV-light while welding. Risk of poisoning  when inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses, and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
	General information on repairs to body	All models	AH60.00-N-0001-01A
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
	Guidelines for removing fuel tank when performing welding work on bodies	All models	AH60.00-P-3000-01Z
	Notes on paintwork repairs		AH98.00-P-9408-02A
	General information on MB materials		AH98.00-P-9409-03A
1	Remove detachable parts in area to be repaired
2	Remove attached parts on inside of vehicle	Tarpaulin (fireproof)	*WH58.30-Z-1001-40A
3	Equip Celette or Car-Bench straightening bench with modular members or cross members and straightening bracket set	Observe enclosed set-up plans.
		Celette straightening bench M8S	*WE58.40-Z-1001-01E
		Celette straightening bench Sevenne	*WE58.40-Z-1001-01E
		Set of Celette modular members 955.940	*WE58.40-Z-1007-01E
		Celette additional member 955.908	*WE58.40-Z-1008-01E
		Celette straightening bench 7203.300 (for model 203)	*WE58.40-Z-1029-01A
		Car-Bench straightening bench BT 17	*WE58.40-Z-1003-01E
		Car-Bench straightening bench BT 43/1	*WE58.40-Z-1003-01E
		Celette straightening bracket set 7203.309 (for model 203), as supplement to 7203.300	*WE58.40-Z-1031-01A
		Celette straightening bracket set 7203.310 (for model 203), only new order includes extra part 7203.309	*WE58.40-Z-1032-01A
		Celette additional straightening set 7203.308 for Celette straightening bracket set 7203.310 (for model 203 4MATIC)	*WE58.40-Z-1047-01A
		Car-Bench universal cross member set A 296	*WE58.40-Z-1010-01E
		Car-Bench straightening bracket set 82434 (for model 203)	*WE58.40-Z-1030-01A
		Car-Bench additional straightening set 82445 for Car-Bench straightening bracket set 82434 (for model 203 4MATIC)	*WE58.40-Z-1048-01A
		Multi-Z straightening system MZ 450.000	*WE58.40-Z-1006-01E
4	Place vehicle on straightening bench using two-column lift and fasten	Two-column lift	*WE58.40-Z-1001-05A
5	Remove rear fender		AR63.50-P-1400P
6	Remove inner C-pillar side wall.		AR63.10-P-0700-01P
		Spot weld miller	Figure
		Spherical cutter, 12 mm dia.	*WH58.30-Z-1002-01A
		Vario Drill WS 91 spot-weld loosening tool	*WH58.30-Z-1006-01A
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Abrasive disc, 115 mm dia., 80 m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Cutting disc, 65 mm dia., 80 m/s (max. 23,500 rpm)	*WH58.30-Z-1021-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Straight grinder (electric/pneumatic)	*WE58.40-Z-1002-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Body saw (electric/pneumatic)	*WE58.40-Z-1004-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
7	Prepare inner C-pillar side wall.		AR63.10-P-0700-02P
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Hole punching pliers, 7 mm dia.	*WH58.30-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Zinc dust paint suitable for spot welding
8	Attach side portal frame and test and welding device	Observe design plans provided
		Test and welding device	Figure
		Side portal frame	Figure
9	Installing and welding in inner C-pillar side wall		AR63.10-P-0700-03P
		Electrode miller	*WH58.30-Z-1003-01A
		Round wire brush, braided, 70 mm dia.	*WH58.30-Z-1001-03A
		Abrasive disc, 115 mm dia., 80 m/s (max. 13,250 rpm)	*WH58.30-Z-1024-04A
		Clamping pliers	*WH58.30-Z-1003-02A
		Inert gas welder	*WE58.40-Z-1001-02A
		Spot welder	*WE58.40-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Angular grinder (electric/pneumatic)	*WE58.40-Z-1003-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10	Installing rear fender		AR63.50-P-1400P
11	Detach vehicle from straightening bench and lift using lifting platform. Remove straightening bench	Two-column lift	*WE58.40-Z-1001-05A
12	Clean weld joints and metal flanges with wire brush
13	Clean areas repaired and prime with primer/filler
14	Body seam sealing following repairs	Supplement standard seals with MB body sealant.	AR97.10-P-4000P
		Sealant	*BR00.45-Z-1003-01A
15	Paint repair areas and adjacent surfaces
16	Supplement hollow cavity preservation
	Notes on hollow cavity preservation		AH97.20-P-0001-01B
	Processing instructions for hollow cavity preservation		AP97.20-P-0640-01A
17	Install all removed parts

Fig 2: Identifying Weld Spot Miller (201 589 00 51 00)

Fig 3: Identifying Side Portal Frame (210 589 17 23 00)

Fig 4: Identifying Inspection And Welding Device (203 589 00 23 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1002-02A	Hole punching pliers, dia. 7 mm
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1029-01A	Celette straightening bracket set 7203.300 (model 203)
WE58.40-Z-1030-01A	Car bench straightening bracket set 82434, (model 203)
WE58.40-Z-1031-01A	Celette straightening bracket set 7203.309 (model 203), as supplement to 7203.300
WE58.40-Z-1032-01A	Celette straightening bracket set 7203.310 (model 203), only with new ordering contains addition 7203.309
WE58.40-Z-1047-01A	Celette 7203.308 supplementary straightening set for Celette straightening bracket set 7203.310 (model 203 4MATIC)
WE58.40-Z-1048-01A	Car-Bench 82445 supplementary straightening set for Car Bench straightening bracket set 82434 (model 203 4MATIC)
WE58.40-Z-1001-01E	Celette straightening bench
WE58.40-Z-1003-01E	Car-Bench straightening bench
WE58.40-Z-1006-01E	Celette Multi-Z straightening set system
WE58.40-Z-1007-01E	Celette module crossmember set 955.940
WE58.40-Z-1008-01E	Celette additional member 955.908
WE58.40-Z-1010-01E	Car-Bench universal cross member set A 296
WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42