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Install and weld in side wall inner C-pillar - AR63.10-P-0700-03P

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-01A Electrode miller
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A Inert gas welder
WE58.40-Z-1002-02A Spot welder
WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A Wet/dry vacuum cleaner
Fig 1: Position Of Rear Fender (Inner C-Pillar Side Wall) Fastened With Check And Welding Device
G04738664
  1. Install new spare foam part (size 68).
  2. Fit inner C-pillar side wall and C-pillar paneling together with rear fender.

    IMPORTANT Fasten position of rear fender (inner C-pillar side wall) with check and welding device. On vehicles with sliding roof, clip into water drain hose.

  3. Remove rear fender.
    Fig 2: Identifying Inner C-Pillar Side Wall Spot Welds Area (1 Of 4)
    G04738665
  4. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas A -E).
  5. SHIELDED GAS PLUG WELD (area P).
  6. SHIELDED GAS SEAM WELD INTERRUPTED (area Q).
    Fig 3: Identifying Inner C-Pillar Side Wall Spot Welds Area (2 Of 4)
    G04738666
  7. SHIELDED GAS PLUG WELD (area I and J).
  8. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area F).
    Fig 4: Identifying Inner C-Pillar Side Wall Spot Welds Area (3 Of 4)
    G04738667
  9. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area M).
  10. SHIELDED GAS PLUG WELD (areas N and O).
    Fig 5: Identifying Inner C-Pillar Side Wall Spot Welds Area (4 Of 4)
    G04738668
  11. POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area G and H).
  12. SHIELDED GAS SEAM WELD (area K).
  13. SHIELDED GAS SEAM WELD INTERRUPTED (area L).
  14. Clean weld joints with wire brush.
  15. Remove grinding and drilling chips with wet/dry vacuum cleaner.
  16. Perform corrosion protection measures in area of C-pillar paneling to outer rear wheelhouse (arrow).
    Fig 6: Identifying Corrosion Protection Measures Area In C-Pillar Paneling
    G04738669