Cutting out interior C-pillar paneling - AR63.10-P-0700-01P

Fig 1: Identifying Spot Weld Cutter (201 589 00 51 00)

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

Fig 2: Identifying Inner C-Pillar Side Wall Spot Welds Area

1. Uncover and mill off spot welds at inner C-pillar side wall (areas B - E).
2. Uncover and mill off spot welds from inside (area A).
   Fig 3: Identifying Out Interior C-Pillar Paneling Spot Welds Area (1 Of 3)

   
3. Uncover and mill off spot welds in area F.
4. Uncover and mill off spot welds from inside (areas I and J).
   Fig 4: Identifying Out Interior C-Pillar Paneling Spot Welds Area (2 Of 3)

   
5. Uncover and mill off spot welds in area M from below.
6. Uncover and mill off spot welds (areas N and O).
   Fig 5: Identifying Out Interior C-Pillar Paneling Spot Welds Area (3 Of 3)

   
7. Uncover and mill off spot welds (areas G and H).
8. Remove inner C-pillar side wall body saw (areas K and L).
9. Remove C-pillar side wall paneling.

   In vehicles with sliding roof, unclip water drain hose.

10. Remove inner C-pillar side wall.
    Fig 6: Identifying Out Interior C-Pillar Paneling Spot Welding Flange Grinding Area (1 Of 3)

    
    Fig 7: Identifying Out Interior C-Pillar Paneling Spot Welding Flange Grinding Area (2 Of 3)

    
    Fig 8: Identifying Out Interior C-Pillar Paneling Spot Welding Flange Grinding Area (3 Of 3)

    
11. Grind connection surfaces to bare metal in checked areas. Grind spot weld flanges to bare metal on both sides.
12. Remove grinding and drilling chips using wet/dry vacuum cleaner.
13. Coat insides of spot welding flanges with zinc dust paint.