Remove/install rear window in Vario roof - AR67.20-P-3000G: Notes

MODEL 170 

Fig 1: Identifying Rear Window In Vario Roof Cutting Area

Fig 2: Identifying Rear Window Holder, Frame Seal And Rear Window

Fig 3: Identifying Rear Window Nozzle, Adhesive Bead And Rubber Blocks

Modification notes

7.4.98

Scope of work modified

Use of new adhesive material

	Removing
	Risk of injury  caused by slipping when clamping blade in the multicutter and by glass splinters when cutting out bonded windows	Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.	AS67.00-Z-0001-01A
1	Heat 1-component adhesive cartridge in cartridge heater	Heating time is approx. 60 minutes. Cartridge preheater, see GOTIS http://gotis.aftersales.daimlerchrysler.com	AR67.10-P-1000-12SX
		Repair kit	*BR00.45-Z-1089-02A
2	Remove C-pillar paneling from Vario roof		AR68.30-P-4500G
3	Remove paneling at rear of Vario roof		AR68.30-P-4360G
4	Disconnect electrical connectors from rear window
5	Remove sheet metal holders (2) on left and right on frame seal (3)
6	Pull frame seal (3) out of channel in area of rear window (4) and position to inside
7	Close Vario roof so that front arresting pins make contact and a sufficient gap is still present at the rear between the two roof halves
8	Generously line trunk area with protective cover (6)	Protective cover	Fig 7
9	Cut out rear window (4) with cutter	When cutting out, the rubber seal (10) vulcanized to the rear window, is damaged. It is therefore always necessary to install a new rear window	AR67.20-P-3000-01G
		Cutting blade Window removal tool, see GOTIS http://gotis.aftersales.daimlerchrysler.com	Figure
10	Lift rear window (4) from body with suction cups	Cup suction tool, see GOTIS http://gotis.aftersales.daimlerchrysler.com
	Install
11	Prepare Vario roof for installing rear window (4).	Allow primer to air-dry for min. 10 minutes.	AR67.20-P-3000-04G
		Cutting blade, straight, 35 mm blade length Window removal tool, see GOTIS http://gotis.aftersales.daimlerchrysler.com	Figure
12	Insert double sided spacers (7 mm thick)	Do not remove protective foil on top side.	AR67.20-P-3000-03G
13	Prepare new rear window (4) for installation.		AR67.10-P-1000-03P
14	Align rear window (4) on Vario roof.		AR67.20-P-3000-02G
15	Remove backing foil on spacers
16	Apply adhesive material to rear window (4).	Install window within 10 minutes before adhesive force of adhesive material starts to decrease. Height of glue bead approx. 13 mm Cartridge gun, see GOTIS http://gotis.aftersales.daimlerchrysler.com	AR67.20-P-3000-05G
		Repair kit	*BR00.45-Z-1089-02A
17	Glue in rear window (4)	The waiting time (drive-away time) is approx. 4 h calculated from the time the rear window (1) is installed. Open crank window on vehicle to release air pressure when the doors are closed which could press window outwards. Cup suction tool, see GOTIS http://gotis.aftersales.daimlerchrysler.com	AR67.20-P-5145-02G
18	Fasten rear window (4) with two rubber blocks (11) at bottom left and right to prevent Vario roof from slipping off	Dimensions of rubber blocks in mm: 20 x10 x14 e.g. in repair kit for installing bonded windows
19	Install frame seal (3) on Vario roof and fasten with sheet metal holders (2) on left and right
20	Lift rubber lip (arrow) on rubber channel (10) over frame seal (3) with plastic wedge.	Long wedge	Figure
21	Connect electrical connections on rear window (4).
22	Install paneling at rear on Vario roof		AR68.30-P-4360G
23	Install C-pillar paneling		AR68.30-P-4500G
24	Remove protective cover (6) from trunk
25	Remove rubber blocks (11).
26	Close Vario roof

Fig 4: Identifying Long Wedge (115 589 03 59 00)

Fig 5: Identifying Cutting Blade (124 589 02 63 00)

Fig 6: Identifying Cutting Blade, Straight, Blade Length 35 Mm (202 589 17 63 00)

Fig 7: Identifying Protective Cover (129 589 00 98 00)

Repair materials

Number	Designation	Order number
BR00.45-Z-1089-02A	Repair kit	A 221 670 21 01