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Checking brake booster hydraulic unit - AR42.50-P-0001MB: Notes

MODEL 220.175 /178 with CODE (Z07) Top protection 

Fig 1: Identifying Brake Booster Hydraulic Unit Components
G04849540
  Check     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
IMPORTANT The battery voltage must be between 11 and 14 V The following test operations must be performed consecutively, with the test results be noted at the conclusion of each individual operation.  
  This test must be conducted at a room temperature of between 18° C and 23° C All of the component operations within the overall test procedure must be carried out before analysis and assessment can start.  
1 Inspect brake system for external leaks    
2 Bleed brake system   AR42.10-P-0010MB 
3 Remove inner liner in front fender   AR88.10-P-1300M
4 Pressure gauge connection   AR42.50-P-0001-01MB 
    COMMERCIALLY AVAILABLE TOOLS Distributor unit *WH58.30-Z-1003-23A 
    COMMERCIALLY AVAILABLE TOOLS Pressure tester (single and dual-circuit hydraulic brake systems) *WH58.30-Z-1012-15A 
5 Bleeding booster circuit   AR42.50-P-0001-10MB 
    TORQUE SPECIFICATION Bleeder screw *BA42.50-P-1001-01B 
    Brake fluid replacement unit *WE58.40-Z-1001-07A 
6 Checking monitoring system   AR42.50-P-0001-03MB 
7 Reservoir preload test   AR42.50-P-0001-04MB 
8 Check cockpit warning displays   AR42.50-P-0001-05MB 
9 Check charge time of motor-and-pump assembly   AR42.50-P-0001-06MB 
10 Check motor-and-pump assembly cycling points   AR42.50-P-0001-07MB 
11 Check warning display trigger points   AR42.50-P-0001-08MB 
12 Check for leaks   AR42.50-P-0001-09MB 
13 Assess the results of the individual test operations and then replace the components indicated ↓    
REMOVINGINSTALLING Remove/install     
14 Remove brake booster hydraulic unit   AR42.10-P-0302MB 
15 Remove motor-and-pump assembly   AR42.10-P-0303MB 
16 Remove motor-and-pump assembly pressure reservoir    
17 Remove brake booster hydraulic unit pressure reservoir    
18 Remove ESP control unit    
19 After replacing one or several components, repeat the entire test process.    
20 Detach pressure gauge   AR42.50-P-0001-02MB 
    COMMERCIALLY AVAILABLE TOOLS Distributor unit *WH58.30-Z-1003-23A 
    COMMERCIALLY AVAILABLE TOOLS Pressure tester (single and dual-circuit hydraulic brake systems) *WH58.30-Z-1012-15A 
21 Install in the reverse order    
TORQUE SPECIFICATION BRAKE SYSTEM HYDRAULICS

Number Designation Model 220 with code Z07
BA42.50-P-1001-01B Bleed screw on brake booster hydraulic unit Nm 12
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1012-15A Pressure tester (hydraulic single / dual circuit brake systems)
WH58.30-Z-1003-23A Distributor A 116 990 02 72
WORKSHOP EQUIPMENT

WE58.40-Z-1001-07A Brake fluid replacement unit