Checking brake booster hydraulic unit - AR42.50-P-0001MB: Notes
MODEL 220.175 /178 with CODE (Z07) Top protection
| Check | |||
| Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Pour brake fluid only into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| The battery voltage must be between 11 and 14 V | The following test operations must be performed consecutively, with the test results be noted at the conclusion of each individual operation. | ||
| This test must be conducted at a room temperature of between 18° C and 23° C | All of the component operations within the overall test procedure must be carried out before analysis and assessment can start. | ||
| 1 | Inspect brake system for external leaks | ||
| 2 | Bleed brake system | AR42.10-P-0010MB | |
| 3 | Remove inner liner in front fender | AR88.10-P-1300M | |
| 4 | Pressure gauge connection | AR42.50-P-0001-01MB | |
| *WH58.30-Z-1003-23A | |||
| *WH58.30-Z-1012-15A | |||
| 5 | Bleeding booster circuit | AR42.50-P-0001-10MB | |
| *BA42.50-P-1001-01B | |||
| Brake fluid replacement unit | *WE58.40-Z-1001-07A | ||
| 6 | Checking monitoring system | AR42.50-P-0001-03MB | |
| 7 | Reservoir preload test | AR42.50-P-0001-04MB | |
| 8 | Check cockpit warning displays | AR42.50-P-0001-05MB | |
| 9 | Check charge time of motor-and-pump assembly | AR42.50-P-0001-06MB | |
| 10 | Check motor-and-pump assembly cycling points | AR42.50-P-0001-07MB | |
| 11 | Check warning display trigger points | AR42.50-P-0001-08MB | |
| 12 | Check for leaks | AR42.50-P-0001-09MB | |
| 13 | Assess the results of the individual test operations and then replace the components indicated ↓ | ||
| Remove/install | |||
| 14 | Remove brake booster hydraulic unit | AR42.10-P-0302MB | |
| 15 | Remove motor-and-pump assembly | AR42.10-P-0303MB | |
| 16 | Remove motor-and-pump assembly pressure reservoir | ||
| 17 | Remove brake booster hydraulic unit pressure reservoir | ||
| 18 | Remove ESP control unit | ||
| 19 | After replacing one or several components, repeat the entire test process. | ||
| 20 | Detach pressure gauge | AR42.50-P-0001-02MB | |
| *WH58.30-Z-1003-23A | |||
| *WH58.30-Z-1012-15A | |||
| 21 | Install in the reverse order |
| Number | Designation | Model 220 with code Z07 | |
|---|---|---|---|
| BA42.50-P-1001-01B | Bleed screw on brake booster hydraulic unit | Nm | 12 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation | |
|---|---|---|
| WH58.30-Z-1012-15A | Pressure tester (hydraulic single / dual circuit brake systems) | |
| WH58.30-Z-1003-23A | Distributor | A 116 990 02 72 |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-07A | Brake fluid replacement unit |