Remove/install oil pan - AR01.45-P-7500C

ENGINE 606.961 in MODEL 140

ENGINES 605, 606.912 /962 in MODEL 210

Fig 1: Identifying Oil Pan Components (1 Of 4)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 140 with engine 606.961 ↑

Shown on model 210 with engine 604 ↓

Fig 2: Identifying Oil Pan Components (2 Of 4)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Identifying Oil Pan Components (3 Of 4)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on model 210 with engine 606.962 ↑

Fig 4: Identifying Oil Pan Components (4 Of 4)

Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Remove/install
1	Disconnect ground cable on battery		AR54.10-P-0003A
2	Remove bottom section of soundproofing capsule	Model 210	AR94.30-P-5300AB
3.1	Unscrew right charge air line at front axle carrier (1)	Engine 606.962 in model 210
4.1	Suction off engine oil		*WE58.40-Z-1005-22A
	Suction off engine oil		AP18.00-P-0101-02Z
5.1	Remove top charge air pipe	Model 210 with engine 605.962	AR09.41-P-1311H
6.1	Release fan shroud ring	Model 140: Place over fan	AR20.40-P-6800HA
6.2	Take off fan shroud (6)	Model 210: Place over fan	AR20.40-P-6800HA
6.3	Remove fan shroud (6)	Engine 606.962	AR20.40-P-6800HA
7.1	Extract oil from power steering pump (5)	Model 210
8.1	Seal off steering oil pressure hose (8) and steering oil return hose (7)	Engines 605, 606.912/962 in model 210 So that the front axle carrier (1) can be drained
9.1	Unscrew the electrical line at the intake manifold at the front left	Engines 605, 606.912 in model 210
10.1	Unbolt electric cable (X4)	Model 210: At left front of frame floor on outside
11	Remove front springs (17)		AR32.20-P-0200B
12	Unbolt front engine mounts (23) at front suspension supporting bracket (1)	Model 140	*BA22.10-P-1008-01D
		Model 210	*BA22.10-P-1001-01D
13	Fit on engine supporting frame (01) and lift engine	Model 140 with engine 606.692 To ensure that the front right support brace can be attached to the longitudinal member, loosen the lines to the windshield washer reservoir from the bracket at the longitudinal member and unscrew the bracket. Attach the spacer (05) via the threaded bolts of the bracket ↓	AR01.10-P-7500-03A
		Spacer for engine supporting bar	WF58.50-P-0145-01A
		Model 210	AR01.10-P-7500-03B
			Fig 5
			Fig 7
14	Prop front axle carrier (1) with pit or installation lift	Model 140	AR33.10-P-0100-03A
		Model 140	Fig 6
		Model 210	AR33.10-P-0100-03B
		Model 210	Fig 8
15	Detach steering shaft from steering joint (2)	Model 140	*BA46.10-P-1003-01A
		Model 210	*BA46.10-P-1001-01B
16	Unbolt front axle carrier (1), lower	Model 140	AR33.10-P-0100A
		Model 210	AR33.10-P-0100B
17	Unplug connector of oil level sensor
18.1	Drain off automatic transmission oil	Engine 606.962
19.1	Unbolt left automatic transmission oil line at the transmission	Engine 606.962
20	Unscrew oil pan bolts (19, 19a)	Installation: Pay attention to the bracket (10) for the oil level sensor electrical line and the ground strap fastening (W11/1) at the transmission bell. For automatic transmission (code 420a, 425a) observe bracket for automatic transmission oil lines (13) and transmission wiring harness (15, 16). Note the different lengths and diameters of bolts ↓
		Screw diagram of oil pan Align oil pan (24) to rear contact surface on transmission. If the oil pan is not aligned to the transmission, this can result in noise and vibration problems.	AR01.45-P-7500-06HA
			Figure
			*BA01.45-P-1001-01A
			*BA01.45-P-1002-01A
21	Remove oil pan (24) together with oil gasket (25)	Take out oil pan to the front in direction of travel; rotate crankshaft slightly, if necessary, for this step. If automatic transmission fitted, push ATF lines slightly to the side. Clean contact surfaces of oil pan. Replace gasket (25) of oil pan.
		Installation: Fix gasket of oil pan (25) to crankcase with sealant if necessary. Model 210: pay attention to the fitted sleeve (17)! If the oil pan is replaced, screw on the oil level sensor using self-tapping screws.	*BR00.45-Z-1012-01A
22	Install in the reverse order
23.1	Inspect oil level of power steering pump, adjust to correct level	Model 210	AP46.00-P-4611BB
24.1	Inspect fluid level in automatic transmission, adjust to correct level if necessary	Engine 606.962	AR27.00-P-0101A
25.1	Inspect engine oil level, adjust to correct level
	Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the running engine	Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not grasp hot or rotating parts.	AS00.00-Z-0005-01A
25	Run engine and inspect for leaks
26	Read fault memory, erase.	Stored faults possibly caused by previous simulation or by cables disconnected in the process of installation or testing must be processed and erased in the DTC memories once all work is completed. Diagnosis Manual Volume 1.1: Index 0: Connecting and using test equipment.