LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2012 >> 6 i Touring >> Repair and Diagnosis >> External Pages >> Different car >> Section 549 (Engine Mechanical [Service Information L5]) >> Valve Clearance Inspection [L5]

Valve Clearance Inspection [L5]

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable.
  2. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [L5] .)
  3. Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION [L5] .)
  4. Remove the ventilation hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5] .)
  5. Disconnect the camshaft position (CMP) sensor connector.
  6. Disconnect the oil control valve (OCV) connector.
  7. Remove the cylinder head cover. (See TIMING CHAIN REMOVAL/INSTALLATION [L5] .)
  8. Set the front mudguard (RH) out of the way. (See FRONT MUDGUARD REMOVAL/INSTALLATION .)
  9. Remove the splash shield (RH).
  10. Measure the valve clearance.
    NOTE:
    • Make sure to note down the measured values for choosing the suitable replacement tappets.
    1. Turn the crankshaft clockwise so that the No. 1 piston is at TDC of the compression stroke.
    2. Measure the valve clearance at A in the figure.
      Fig 1: Identifying Valve Clearance Points
      G06199765Courtesy of MAZDA MOTORS CORP.

      Valve clearance [Engine cold] 

      IN: 0.22-0.28 mm {0.009-0.011 in} 

      EX: 0.27-0.33 mm {0.011-0.012 in} 

    3. Turn the crankshaft 360° clockwise so that the No. 4 piston is at TDC of the compression stroke.
    4. Measure the valve clearance at B in the figure.

      Valve clearance [Engine cold] 

      IN: 0.22-0.28 mm {0.009-0.011 in} 

      EX: 0.27-0.33 mm {0.011-0.012 in} 

  11. Install the splash shield (RH).
  12. Install the front mudguard (RH). (See FRONT MUDGUARD REMOVAL/INSTALLATION .)
  13. Install the cylinder head cover. (See TIMING CHAIN REMOVAL/INSTALLATION [L5] .)
  14. Connect the OCV connector.
  15. Connect the CMP sensor connector.
  16. Install the ventilation hose. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5] .)
  17. Install the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION [L5] .)
  18. Install the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION [L5] .)
  19. Connect the negative battery cable.