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Exhaust System Removal/Installation: Notes

WARNING: This page is about a different variant/trim than selected.
WARNING:
  • A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.
  1. Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.5] .)
  2. Remove the plug hole plate. (See PLUG HOLE PLATE REMOVAL/INSTALLATION .)
  3. Remove in the order indicated in the table.
  4. Remove the insulator. (See EXHAUST SYSTEM INSULATOR REMOVAL/INSTALLATION NOTE .)
  5. Install in the reverse order of removal.
Fig 1: Exhaust System Components Removal Sequence
G07620570Courtesy of MAZDA MOTORS CORP.
EXHAUST SYSTEM COMPONENTS REMOVAL SEQUENCE

1 Main silencer
2 TWC
(See TWC AND MIDDLE PIPE REMOVAL NOTE .)
(See TWC AND MIDDLE PIPE INSTALLATION NOTE .)
3 Middle pipe
(See TWC AND MIDDLE PIPE REMOVAL NOTE .)
(See TWC AND MIDDLE PIPE INSTALLATION NOTE .)
4 Seal ring (front side)
(See SEAL RING REMOVAL NOTE .)
(See SEAL RING INSTALLATION NOTE .)
5 HO2S
(See HEATED OXYGEN SENSOR (HO2S) REMOVAL/INSTALLATION .)
6 A/F sensor
(See AIR FUEL RATIO (A/F) SENSOR REMOVAL/INSTALLATION .)
7 Exhaust manifold bracket
8 Exhaust manifold upper insulator
(See EXHAUST MANIFOLD UPPER INSULATOR INSTALLATION NOTE .)
9 Exhaust manifold
(See EXHAUST MANIFOLD INSTALLATION NOTE .)
10 Exhaust manifold gasket