LEMON Manuals: Even more car manuals for everyone
Home >> Mazda >> 2007 >> B4000 SE, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Automatic Transmission [Service, Removal & Installation 5R44E/5R55E]) >> Overdrive Servo (5R44E) Or Front Servo (5R55E) Removal / Installation >> Installation Note

Installation Note

WARNING: This page is about a different variant/trim than selected.
  1. Assemble the overdrive/front band servo cover, overdrive/front band servo piston, and the servo piston spring.
    1. Install the overdrive/front band servo piston into the overdrive/front band servo cover.
    2. Install the servo piston spring on the overdrive/front band servo piston.
    Fig 1: Identifying Overdrive/Front Band Servo Piston And Servo Piston Spring
    G04930404Courtesy of MAZDA MOTORS CORP.
    CAUTION:
    • Do not damage O-ring during installation. Do not press servo cover and O-ring past relief hole in case, or O-ring damage may occur.
  2. Install the overdrive/drive band servo assembly into the transmission case.
    • Lubricate the overdrive/front band servo cover O-ring with petroleum jelly.
    Fig 2: Locating Overdrive/Front Band Servo Cover
    G04930405Courtesy of MAZDA MOTORS CORP.
  3. Use the servo cover compressor SST  to install the overdrive/front band servo cover retaining ring.
    1. Install servo cover compressor SST  and compress the overdrive/front band servo cover.
    2. Install the overdrive/front servo cover retaining ring.
      Fig 3: Identifying Servo Cover Compressor SST And Retaining Ring
      G04930406Courtesy of MAZDA MOTORS CORP.
    3. Remove the servo cover compressor SST  .
  4. Install the digital transmission range (TR) sensor. See DIGITAL TRANSMISSION RANGE SENSOR REMOVAL / INSTALLATION , .
  5. Install the shift cable.
    1. Install the shift cable.
    2. Install the shift cable to the manual control lever.
    Fig 4: Identifying Shift Cable
    G04930407Courtesy of MAZDA MOTORS CORP.
  6. Install the control valve body. See CONTROL VALVE BODY REMOVAL / INSTALLATION , .
  7. Adjust the overdrive/front band. See BAND ADJUSTMENTS , .
  8. Position the transmission modulator heat shield on the transmission and install the nut (5R44E/5R55E only).
    Fig 5: Transmission Modulator Heat Shield Nut With Torque Specification
    G04930408Courtesy of MAZDA MOTORS CORP.
  9. Install the catalytic converter. See THREE-WAY CATALYTIC CONVERTER REMOVAL / INSTALLATION - 2.3L , for 2.3L engine, see THREE-WAY CATALYTIC CONVERTER REMOVAL / INSTALLATION - 3.0L , for 3.0L engine or see THREE-WAY CATALYTIC CONVERTER REMOVAL / INSTALLATION - 4.0L , for 4.0L engine.
  10. Lower the vehicle.
    NOTE:
    • When the battery has been disconnected and reconnected, some abnormal drive symptoms can occur while the vehicle re-learns its adaptive strategy. The customer needs to be notified that they may experience slightly different upshifts either soft or firm and this is a temporary condition and will eventually return to normal operating condition.
  11. Connect the negative battery cable.
scientia non olet · About LEMON Manuals